MP Systems RF8 Installation, Operation & Maintenance Manual

MP Systems RF8 Installation, Operation & Maintenance Manual

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INSTALLATION, OPERATION, & MAINTENANCE MANUAL
R Series
MP Systems - 34 Bradley Park Road, East Granby, CT 06026 USA - Phone + 1 (877)-689-1860 - Email mpteam@mp-
systems.net
MPSYSTEMS-M-001/06

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Summarization of Contents

Introduction and Safety
Symbology Explained
Explains symbols used in the manual for warnings and information.
General Safety Guidelines
Outlines general safety guidelines for operating the R Series equipment.
Preventing Mechanical Risks
Details precautions to avoid dangers from moving parts during operation.
Preventing Electrical Risks
Lists safety procedures to mitigate electrical hazards when working with the unit.
Product Specifications and Features
Intended Uses and Benefits
Highlights the advantages and capabilities of the R Series high pressure coolant system.
Electrical Specifications Overview
Provides detailed electrical data, including FLA and kVA ratings for various models.
Mechanical Specifications and Layout
Details physical dimensions, capacity, weight, and layout of R Series models.
Available Options and Accessories
Describes available optional features and accessories for the R Series systems.
Handling, Installation, and Operation
Delivery Inspection and Transport
Instructions for inspecting delivery and guidelines for safely moving the R Series unit.
Moving and Storage Procedures
Procedures for moving with a forklift and recommendations for unit storage.
Installation Kit and Tools
Lists installation kit components and recommended tools for setup.
Electrical Installation Guidance
Procedures for connecting the electrical power supply to the R Series unit.
Voltage Selection and Harness Installation
Guidance on voltage selection and installing power and control harnesses.
Control Signal Wiring Explanations
Explains control signal wiring for R/RA11 and VR Series units.
Machine-Specific Installation Notes
Specific wiring advice for generic mill and lathe machine installations.
Low and High Pressure Installation
Procedures for connecting low pressure hoses and high pressure installation.
Fitting Explanation and Hose Routing
Demonstrates hose routing and explains JIC to JIS fitting usage.
Operation: Filling, Testing, and Startup
Step-by-step guide to filling, priming, testing, and initial startup of the unit.
System Settings and PLC Configuration
Overview of unit settings and PLC configuration options for various series.
Alarms and Troubleshooting
Lists common alarms, their symptoms, causes, and troubleshooting steps.
Slow Fill Alarm Resolution
Troubleshooting steps for addressing a persistent 'Slow Fill' alarm.
Maintenance, Options, and Accessories
Routine Maintenance Schedule
Schedule and operations for regular maintenance of the R Series unit.
Filter Bag Replacement Procedure
Step-by-step guide for replacing the filter bags in the system.
Optional Features Overview
Describes Auto Cross, Dual Pressure, and Dual Simultaneous Pressure options.
Variable Pressure and Mist Collector
Information on Variable Pressure and MP 1200 Mist Collector accessory.
RC Chiller Installation and Operation
Information on RC Chiller mounting, plumbing, electrical, priming, and settings.
RC Chiller Alarms and Maintenance
Lists RC Chiller specific alarms and routine maintenance procedures.
Parts Identification and Diagrams
Spare Parts List
A comprehensive list of available spare parts for the R Series and accessories.
Solenoid and Relief Valve Identification
Identifies different types of solenoid valves and relief valves.
Hose and Fitting Identification
Information on identifying hose ratings, sizes, and fitting types.
Hose Fitting Examples
Guide to identifying JIC, JIS, and Komatsu hose fittings with examples.
Series Flow Diagrams
Shows fluid flow paths for RF8, RFC, RA11, RT, and RF16 Series systems.

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