Related Manuals for MP Systems V Series
Summary of Contents for MP Systems V Series
- Page 1 INSTALLATION, OPERATION, & MAINTENANCE MANUAL V Series MP Systems - 34 Bradley Park Road, East Granby, CT 06026 USA - Phone + 1 (877)-689-1860 - Email mpteam@mp- systems.net...
- Page 2 Thanks to our quality components, dedicated engineers, sales team and manufacturing personnel, MP SYSTEMS high pressure coolant systems & accessories are low maintenance and longer lasting. MP SYSTEMS prides itself on building and supporting a dependable product. Our team works closely with CNC machine tool manufactures, distributors and customers to provide excellent customer service.
- Page 3 V2 SERIES INSTALLATION, OPERATION, MAINTENANCE MANUAL DOCUMENT PART #: B V-2 OPERATOR Revision Description Date Issued Proofed By: Original 06/05/2014 S. Devlin ▪ Updated all control signal ▪ electrical drawings Added Aeration explanation 12/24/2014 S. Devlin ▪ Updated KVA ▪ Formatting ▪...
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Page 4: Table Of Contents
Contents Introduction ..................................1 1.1. Symbology ..................................2 Safety Measures ................................3 2.1. General Rules .................................. 4 2.2. Prevention of Mechanical Risks ............................4 2.3. Prevention of Electrical Risks ............................5 Intended Uses ................................. 6 3.1. Features & Benefits ..............................7 Specifications .................................. - Page 5 8.4. Alarms ................................... 27 8.4.1. Alarm Descriptions ............................27 Maintenance ................................. 28 9.1. Filter Bag Replacement ............................29 9.2. Basic Pump Maintenance ............................30 10. Options & Accessories..............................31 10.1. Options ................................31 11. Spare Parts ..................................32 11.1. Relief Valve Identifier ............................33 Appendix A: Hoses &...
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Page 7: Introduction
All associated rights, in particular the rights of reproduction, publication and translation, are retained by the producer in accordance with authors rights. MP SYSTEMS does not accept responsibility for any inaccuracies contained in this manual, whether due to errors in printing or transcription. -
Page 8: Symbology
1.1. Symbology Symbology contained in this manual. DANGER: Indicates possible danger. Failure to heed this warning carries a risk of accident or injury. DANGEROUS VOLTAGE: Indicates dangerous voltage. Failure to heed this warning carries a risk of injury or death. WARNING: Indicates a possible danger situation. -
Page 9: Safety Measures
2. Safety Measures MP SYSTEMS disclaims all responsibility for non-observance of the instructions and advice contained in this manual. It furthermore disclaims all responsibility for damage caused by improper or inappropriate use of the machine or by modifications made without authorization. -
Page 10: General Rules
2.1. General Rules MP System’s products have been designed and constructed in such a way to minimize any possible cause of danger to the operator and their surroundings. However, residual risk still remains and can arise through improper use of the machine and can be of various types; ▪... -
Page 11: Prevention Of Electrical Risks
▪ Check all electrical connections and connecting cables are well insulated and replace any cables that are evidently worn or damaged. ▪ Be sure to use power cables supplied by MP SYSTEMS or that have been approved by MP SYSTEMS. -
Page 12: Intended Uses
3. Intended Uses ▪ The V-2 Series was constructed for use on sliding headstock and like machines that have existing low pressure pumps (flood), tanks, complete machining environment enclosures and CNC controls with interlocks. ▪ The V-2 Series is intended as an auxiliary coolant and chip control system working alongside the standard low pressure pump. -
Page 13: Features & Benefits
3.1. Features & Benefits ▪ High pressure coolant when properly applied can save considerable time per cycle, dramatically improve tool life, and remove many of the requirements for operator intervention. ▪ Cutting operations that suffer from chip evacuation problems can see improved speed, accuracy, surface finish and reliability when using the R Series high pressure system. -
Page 14: Specifications
4. Specifications MP SYSTEMS equipment ships with an identification label. The label is located by the main disconnect on the front of the machine. Information listed on Identification Label; ▪ Pump Type ▪ Serial Number ▪ Build Date ▪ Operating Voltage (208-230VAC/460VAC) ▪... -
Page 15: Electrical Specifications
4.1. Electrical Specifications All power for motor and hydraulics is derived from the high pressure pump input source. Main Power: 3 Phase @ 60Hz Model 208-230 VAC 460 VAC V-2 SO2 V-2 SO8 V-2 SW2 V-2 SW8 V-2 HO2 10.5 V-2 HO8 10.5 V-2 HW2... -
Page 16: Mechanical Specifications
4.2. Mechanical Specifications Model V-2 Series 43 ½” Length 24” Width 36” Height Capacity 5 GAL Weight* 580 lbs V-2 – 1000 PSI @ 8 GPM V-2 – 2000 PSI @ 5 GPM Filter Area Dimensions Rating HB BAG ORING #2 5MC 7”... -
Page 17: Floor Layout
5. Floor Layout... -
Page 18: Moving & Storage
In case of damage, do not accept the goods and immediately inform MP SYSTEMS. DO NOT accept the machine in the event of irregularities during transit. The hauler will bear the full responsibility for any damage suffered. -
Page 19: Storage
6.4. Storage MP System’s products must be stored in a cool and dry environment, avoiding all extreme conditions. Avoid freezing conditions. All coolant must be drained from machine before being stored. If utilizing water based coolants, the system must be flushed before storage, please refer to coolant manufacture for correct flushing agent. -
Page 20: Installation
7. Installation 7.1. Installation Kit Components COMPONENT QUANTITY/LENGTH Power Harness Control Signal Harness Spare 5 Micron Filter Bag Operation & Installation Manual Inlet Dip Tube Return Dip Tube 1 1/4" Diameter Inlet Hose 15’ 1 1/4" Diameter Return Hose 15’ 2”... -
Page 21: Electrical Installation
7.3. Electrical Installation The MP V-Series is designed to be a versatile pump that can be used on swiss style lathes, machining and turning centers. The information outlined in this section is generic installation guide. See insert for manufacture specific instructions. There are two electrical harnesses to be installed in the electrical cabinet for the V-2 Series high pressure coolant system. -
Page 22: Control Signal Cable Installation
▪ NO alarms are typically wired in parallel with machine low pressure pump. ▪ Refer to V-2 Series signal schematic located in rear of this manual, please verify proper schematic. Please call MP Systems with any questions or concerns before wiring at 877-689-1860. - Page 23 7.3.3.1. Wire Diagram Wire # Function PORT 1 Turns on Port 1 PORT 2 Turns on Port 2 PORT 3 Turns on Port 3 PORT 4 Turns on Port 4 0 volt Common DUMP Opens Dump Valve ALARM COM 24v 24 Vdc Alarm Common NC ALARM OUT Opens on MP Fault...
- Page 24 Wire # Port) Function PORT 1 Turns on Port 1 PORT 2 Turns on Port 2 PORT 3 Turns on Port 3* PORT 4 Turns on Port 4* 0v Common Dump Valve On* Opens Dump Valve* ALARM COM 24v 24 Vdc NC ALARM OUT Opens on MP Fault +24 Vdc...
- Page 25 ▪ Wiring through low pressure contactor before external M Codes ensures the MP V Series Pump will shut down whenever machine is in hard alarm. ▪ Typical lathe applications use wire #9 to supply +24vdc from V Series through a series of dry contacts.
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Page 26: Low Pressure Hose Installation
7.4. Low Pressure Hose Installation 1. Mount supplied weld clamp on clean side of reservoir tank, after the screens, usually near the low pressure pumps already on reservoir tank. ▪ Use an already open area on the tank. If no opening, use 1 ¼” Conduit Punch or equivalent size drills for 1 ¼”... -
Page 27: High Pressure Installation
The V-2 Series has a few installation options to choose from. Seeing the wide array of machine types and variations of each type, MP Systems has an installation kit and installation guide suited for every customer’s needs. This section will cover the basic 4 ports and remote manifold installation on machine tool. -
Page 28: Generic 8 Port Remote Manifold Installation
7.5.2. Generic 8 Port Remote Manifold Installation A small 3” x 11” hole will need to be cut out of machine cabinet for proper installation of remote manifold. A mounting bracket ships with remote manifold install kit for ease of installation. 1. -
Page 30: Operation
8. Operation A few steps must be taken before MP SYSTEMS auxiliary coolant and chip control system can be put into operation. 8.1. Filling & Priming After all hoses are connected to V-2 Series the internal feed pump must be primed before first use. -
Page 31: Testing
Coolant from the machine tool is pumped into the top of filter vessel. The coolant is pumped by a self-priming pump inside the V Series high pressure system through a set of valves. Coolant flows through a 5 micron nominal size #2 polyester filter bags. The filters contain a built in O-Ring to prevent dirt and debris from bypassing filter bag. -
Page 32: Initial Pressure Setting
8.3.1. Initial Pressure Setting After V-2 Series has been primed and checked for proper function the output manifold must be set to desired PSI. Please refer to max output label above output gauge. DO NOT SET ABOVE MAX PSI, DOING SO WILL VOID WARRANTY. 1. -
Page 33: Alarms
(Normally Open) to interface with machine tool. If a fault occurs, a signal is sent to the alarm circuit on machine tool, which will put machine tool in to feed hold. MP Systems recommends using Normally Closed alarm circuits. This will allow machine tool to go into alarm if the V-2 Series ever becomes disconnected from machine tool. -
Page 34: Maintenance
9. Maintenance Before carrying out any operation on unit or accessing internal components, ensure that the power supply has been switched to the ‘OFF’ position. Before working on the unit, carefully read the safety instructions set out in the Safety Measures section Regular scheduled maintenance consists of filter bag changes, maintaining Hydracell™... -
Page 35: Filter Bag Replacement
9.1. Filter Bag Replacement To change a Filter Bag: 1. Power off V-2 Series High pressure system. 2. Let pressure equalize for 30 seconds. 3. Loosen 3 galvanized eye bolts on filter cover Lift away filter top. 4. Slowly lift filter bag by handles on bag seal (coolant should drop as bag is lifted) 5. -
Page 36: Basic Pump Maintenance
9.2. Basic Pump Maintenance Pump Crank Case Maintenance (HydraCell™ Only) ▪ Hydracell™ (crank case) uses high quality 10w 30 motor oil. (MP Systems recommends Synthetic motor oil). ▪ Change after first 100 hours. ▪ After initial change, change every 2000 hours of pump operation. -
Page 37: Options & Accessories
Options & Accessories This section will cover the operation, maintenance and installation of certain options and accessories that are available on the V series high pressure system. This section will cover the following options: ▪ Local 2 Port ▪ Local 4 Port ▪... -
Page 38: Spare Parts
ED KTA7 25H 16 200, 208-230VAC 460VAC 1HP Feed/Supply Pump Overload ED KTA7 25S 2.5 ED KTA7 25S 4A ED KTA7 25S 6.3A Please call MP SYSTEMS at 877-689-1860 with any other part request that may not be listed on the above table. -
Page 39: Relief Valve Identifier
11.1. Relief Valve Identifier... -
Page 40: Appendix A: Hoses & Fittings
Identifying High Pressure Hoses & Fittings. Most high pressure hoses will have the MPA/PSI and size clearly labeled on the hose. This section will cover how to interrupt hose labels. For any questions please call MP Systems @ 877-689-1860 Minimum Rating... - Page 41 The crimp on hose fitting is the most important information when determining proper high pressure hose rating. Some high pressure hoses may be properly rated but the fittings may not be properly rated. Use caution and make sure to check both MPA ratings to ensure proper high pressure hose rating.
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Page 42: Appendix B: Pipe Sizing
Appendix B: Pipe Sizing Pipe Sizing The following table will help identifying pipe sizes. OD(Outer Diameter) Wall Thickness Pipe Trade Size Inches Schedule 40 Schedule 80 1/8” 0.045” 0.068” 0.095” 1/4" 0.540” 0.088” 0.119” 3/8” 0.675” 0.091” 0.126” 1/2" 0.840” 0.109”... -
Page 43: Appendix C: Power Harness
MP Systems @ 877-689-1860. Power Feed to MP Systems If local electrical code requires a circuit breaker to feed power to MP Systems V Series high pressure system, MP Systems offers them separately. V Series Model Part Number # V Series –... - Page 47 All MP Systems equipment comes standard with a 2 year parts warranty. Warranty is void if proper installation, specification, and operational procedures are not followed. Use only filter bags purchased directly from MP Systems to maintain warranty of flow related parts. Contact MP Systems directly for warranty claims.
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