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Husqvarna Manuals
Motorcycle
FE 501 2014
Repair manual
Husqvarna FE 501 2014 Repair Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Removing the Shift Rails
Means of Representation
Symbols Used
Formats Used
Safety Advice
Repair Manual
Degrees of Risk and Symbols
Work Rules
Important Notes
Manufacturer and Implied Warranty
Operating and Auxiliary Substances
Spare Parts, Accessories
Figures
Serial Numbers
Chassis Number
Key Number (FE EU/AU)
Engine Number
Fork Part Number
Shock Absorber Article Number
Motorcycle
Raising the Motorcycle with a Lift Stand
Removing the Motorcycle from the Lift Stand
Starting
Starting the Motorcycle for a Check
Fork, Triple Clamp
Adjusting the Compression Damping of the Fork
Adjusting the Rebound Damping of 9 the Fork
Bleeding the Fork Legs
Cleaning the Dust Boots of the Fork Legs
Loosening the Fork Protector
Positioning the Fork Protector
Removing the Fork Legs
Installing the Fork Legs
Removing the Fork Protector
Installing the Fork Protector
Performing a Fork Service
Removing the Spring
Disassembling the Cartridge
Disassembling the Piston Rod
Disassembling the Hydrostop Unit
Disassembling the Seal Ring Retainer
Checking the Fork Legs
Assembling the Seal Ring Retainer
Assembling the Hydrostop Unit
Assembling the Piston Rod
Assembling the Cartridge
Assembling the Fork Legs
Lubricating the Steering Head Bearing
Removing the Lower Triple Clamp
Installing the Lower Triple Clamp
Checking the Play of the Steering Head Bearing
Changing the Steering Head Bearing
Adjusting the Steering Head Bearing Play
7 Handlebar,Controls
Handlebar Position
Adjusting the Handlebar Position
Adjusting the Basic Position of the Clutch Lever
Checking the Routing of the Throttle Cable
Checking the Play in the Throttle Cable
Adjusting the Play in the Throttle Cable
Frame
Removing the Engine Guard
Installing the Engine Guard
Checking the Frame
Shock Absorber, Swingarm
Adjusting the High-Speed Compression Damping of the Shock Absorber
Adjusting the Low-Speed Compression Damping of the Shock Absorber
Adjusting the Rebound Damping of the Shock Absorber
Measuring Rear Wheel Sag Unloaded
Checking the Static Sag of the Shock Absorber
Checking the Riding Sag of the Shock Absorber
Adjusting the Spring Preload of the Shock Absorber
Adjusting the Riding Sag
Removing the Shock Absorber
Installing the Shock Absorber
Checking the Shock Absorber Linkage
Servicing the Shock Absorber
Removing the Spring
Disassembling the Damper
Disassembling the Piston Rod
Disassembling the Seal Ring Retainer
Changing the Pilot Bushing
Checking the Damper
Removing the Heim Joint
Installing the Heim Joint
Assembling Seal Ring Retainer
Assembling the Piston Rod
Assembling the Damper
Bleeding and Filling the Damper
Filling Damper with Nitrogen
Installing the Spring
Checking the Swingarm
Checking the Swingarm Bearing for Play
Removing the Swingarm
Installing the Swingarm
Changing the Swingarm Bearing
Exhaust
Removing the Manifold
Installing the Manifold
Removing the Main Silencer
Installing the Main Silencer
Changing the Glass Fiber Yarn Filling in the Main Silencer
11 Air Filter
Removing the Air Filter Box Cover
Installing the Air Filter Box Cover
Removing the Air Filter
Installing the Air Filter
Cleaning the Air Filter and Air Filter Box
Sealing the Air Filter Box
12 Fuel Tank, Seat, Trim
Opening Filler Cap
Closing Filler Cap
Removing the Right Side Cover
Installing the Right Side Cover
Removing the Seat
Mounting the Seat
Removing the Fuel Tank
Installing the Fuel Tank
Changing the Fuel Screen
Changing the Fuel Filter
Changing the Fuel Pump
Checking the Fuel Pressure
13 Mask, Fender
Removing Front Fender
Installing Front Fender
Removing the Headlight Mask with the Headlight
Installing the Headlight Mask with the Headlight
14 Wheels
Checking the Tire Air Pressure
Checking the Tire Condition
Checking the Wheel Bearing for Play
Checking the Brake Discs
Checking Spoke Tension
Checking the Rim Run-Out
Front Wheel
Removing the Front Wheel
Installing the Front Wheel
Removing the Front Brake Disc
Lnstalling the Front Brake Disc
Changing Front Wheel Bearing
Rear Wheel
Removing the Rear Wheel
Installing the Rear Wheel
Removing the Rear Brake Disc
Installing the Rear Brake Disc
Checking the Chain Tension
Adjusting the Chain Tension
Checking the Chain, Rear Sprocket, Motor Sprocket, and Chain Guide
Checking for Chain Dirt Accumulation
Cleaning the Chain
Changing the Drivetrain Kit
Changing the Rear Wheel Bearing
15 Wiring Harness, Battery
Changing the Fuses of Individual Power Consumers
Changing the Main Fuse
Checking the Starter Relay
Removing the Battery
Installing the Battery
Recharging the Battery
Checking the Charging Voltage
Checking the Open-Circuit Current
Brake System
Checking the Front Brake Linings
Changing the Front Brake Linings
Checking the Free Travel of the Hand Brake Lever
Adjusting the Basic Position of the Hand Brake Lever (FE 501 US)
Adjusting Free Travel of Hand Brake Lever (FE EU/ AU)
Checking the Front Brake Fluid Level
Adding Front Brake Fluid
Changing the Front Brake Fluid
Checking the Rear Brake Linings
Changing the Rear Brake Linings
Brake Lever
Adjusting the Basic Position of the Foot Brake Lever
Checking the Rear Brake Fluid Level
Adding Rear Brake Fluid
Changing the Rear Brake Fluid
17 Lighting System, Instruments
Adjusting the Combination Instrument
Adjusting the Kilometers or Miles
Adjusting the Clock
Setting the Wheel Circumference
Adjusting the Service Display
Checking the Headlight Setting
Adjusting the Headlight Range
18 Engine
Removing the Engine
Installing the Engine
Engine Disassembly
Preparations
Draining the Engine Oil
Removing the Clutch Push Rod
Removing the Oil Filter
Removing the Starter Motor
Removing the Spark Plug
Removing the Valve Cover
Removing the Alternator Cover
Positioning the Engine at Ignition Top Dead Center
Removing the Timing Chain Tensioner
Removing the Camshaft
Removing the Cylinder Head
Removing the Piston
Removing the Rotor
Removing the Timing Chain Guide Rail
Removing the Timing Chain Tensioning Rail
Removing the Timing Chain Securing Guide
Removing the Timing Chain
Removing the Ignition Pulse Generator
Removing the Suction Pump
Removing the Water Pump Cover
Removing the Clutch Cover
Removing the Clutch Discs
Removing the Primary Gear Nut
Removing the Outer Clutch Hub
Removing the Torque Limiter
Removing the Starter Idler Gear
Removing the Shift Shaft
Removing the Shift Drum Locating Unit
Removing the Locking Lever
Removing the Oil Pump Gear Wheels
Removing the Force Pump
Removing the Primary Gear
Removing the Freewheel Gear
Removing the Left Section of the Engine Case
Removing the Shift Drum
Removing the Shift Forks
Removing the Transmission Shafts
Removing the Crankshaft
Working on Individual Parts
Work on the Right Section of the Engine Case
Working on the Left Section of the Engine Case
Removing the Oil Pressure Regulator Valve
Checking Spring Length of Oil Pressure Regulator Valve
Installing the Oil Pressure Regulator Valve
Removing the Crankshaft Seal Ring in the Clutch Cover
Installing the Crankshaft Seal Ring in the Clutch Cover
Removing the Water Pump
Installing the Water Pump
Removing the Timing Chain
Sprocket
Installing the Timing Chain
Changing the Connecting Rod, Conrod Bearing and Crank Pin
Checking Crankshaft Run-Out at Bearing Pin
Cylinder - Nikasil ® Coating
Checking/Measuring the Cylinder
Checking/Measuring the Piston
Checking the Piston Ring End Gap
Measuring the Piston/Cylinder Mounting Clearance
Checking the Oil Pumps
Disassembling the Autodecompressor
Assembling the Autodecompressor
Checking Camshaft
Checking the Timing Assembly
Removing the Rocker Arm
Removing the Valves
Changing the Camshaft
Bearing
Checking the Valves
Checking Valve Springs
Checking Valve Spring Seat
Checking the Cylinder Head
Checking the Rocker Arm Shafts
Installing the Valves
Installing the Rocker Arm
Checking the Clutch
Checking the Shift Mechanism
Preassembling the Shift Shaft
Disassembling the Main Shaft
18.4.38 Assembling the Main Shaft
Disassembling the Countershaft
Assembling the Countershaft
Checking the Transmission
Checking the Starter Drive
Removing the Freewheel
Checking the Freewheel
Installing the Freewheel
Engine Assembly
Installing the Crankshaft
Installing the Transmission Shafts
Installing the Shift Forks
Installing the Shift Drum
Installing the Shift Rails
Installing the Left Engine Case
Installing the Freewheel Gear
Installing the Primary Gear
Installing the Force Pump
Installing the Oil Pump Gear Wheels
Installing the Locking Lever
Installing the Shift Drum Locating Unit
Installing the Shift Shaft
Installing the Starter Idler Gear
Installing the Torque Limiter
Installing the Outer Clutch Hub
Installing the Primary Gear Nut
Installing the Clutch Discs
Installing the Clutch Cover
Installing the Water Pump Cover
Installing the Suction Pump
Installing the Ignition Pulse Generator
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PIONEERING SINCE 1903
REPAIR MANUAL2014
FE 450
FE 501
®
Husqvarna
Art. no. 3403003en
MOTORCYCLES
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