Table of Contents
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Table of Contents
Related Manuals for Husqvarna FE 501
Summarization of Contents
1 Means of Representation
1.1 Symbols used
Explains the meaning of symbols used throughout the manual for clarity.
1.2 Formats used
Explains the typographical conventions and formats used in the document.
2 Safety Advice
2.1 Use definition – intended use
Defines the intended use and operational scope of the Husqvarna motorcycles.
2.2 Safety advice
Provides general safety instructions crucial for operating the vehicle safely.
2.3 Degrees of risk and symbols
Explains hazard symbols and their corresponding risk levels for user safety.
2.4 Tampering warning
Warns against tampering with noise control systems and related legal implications.
2.5 Safe operation
Details crucial safety practices for operating the motorcycle, including fitness and environment.
2.6 Protective clothing
Emphasizes the importance of wearing appropriate protective clothing for rider safety.
2.7 Work rules
Outlines rules and requirements for performing maintenance and repair work on the vehicle.
2.8 Environment
Provides guidance on responsible motorcycle use and environmental awareness.
2.9 Owner's Manual
Stresses the importance of reading the manual and keeping it accessible for reference.
3 Important Notes
3.1 Manufacturer and implied warranty
Explains warranty conditions and the requirement for authorized workshop service.
3.2 Operating and auxiliary substances
Details the correct use of operating fluids and substances for the motorcycle.
3.3 Spare parts, accessories
Advises on using approved spare parts and accessories for safety and performance.
3.4 Service
Highlights the importance of proper service, care, and tuning for optimal performance and longevity.
3.5 Figures
Notes that manual figures may depict special equipment and not always show disassembled components.
3.6 Customer service
Guides users on where to find authorized dealers for support and information.
4 View of Vehicle
4.1 View of vehicle, front left (example)
Illustrates and labels key components of the motorcycle from the front left view.
4.2 View of vehicle, rear right (example)
Illustrates and labels key components of the motorcycle from the rear right view.
5 Serial Numbers
5.1 Chassis number
Details the location and identification of the vehicle's chassis number.
5.2 Type label
Explains the location and purpose of the vehicle's type label.
5.3 Key number
Describes where the key number for the steering lock is stamped.
5.4 Engine number
Indicates the location for identifying the engine number on the motorcycle.
5.5 Fork part number
Specifies where the part number for the fork is stamped.
5.6 Shock absorber article number
Details the location where the shock absorber article number is stamped.
6 Controls
6.1 Clutch lever
Describes the location and function of the clutch lever.
6.2 Hand brake lever
Explains the location and function of the hand brake lever for the front brake.
6.3 Throttle grip
Details the location and function of the throttle grip on the handlebar.
6.4 Kill switch
Explains the function and possible states of the kill switch.
6.5 Horn button
Describes the location and operation of the horn button.
6.6 Light switch
Details the operation of the light switch for low and high beam functions.
6.7 Turn signal switch
Explains the function and positions of the turn signal switch.
6.8 Emergency OFF switch
Describes the function and states of the emergency OFF switch.
6.9 Electric starter button
Explains the location and operation of the electric starter button.
6.10 Combination switch
Explains the function of the combination switch for engine mapping and control activation.
6.11 Indicator lamps overview
Provides an overview of the dashboard indicator lamps and their meanings.
6.12 Opening the filler cap
Details the procedure for safely opening the fuel tank filler cap.
6.13 Closing the filler cap
Describes the correct procedure for closing the fuel tank filler cap.
6.14 Cold start button
Explains the function and operation of the cold start button for engine starting.
6.15 Idle speed adjusting screw
Explains how to adjust the engine's idle speed using the adjusting screw.
6.16 Shift lever
Details the location of the shift lever and the gear positions.
6.17 Foot brake lever
Explains the location and function of the foot brake lever for the rear brake.
6.18 Side stand
Shows the location of the side stand and how to use it.
6.19 Steering lock
Explains the location and purpose of the steering lock.
6.20 Locking the steering
Provides step-by-step instructions for locking the motorcycle's steering.
6.21 Unlocking the steering
Details the procedure for unlocking the motorcycle's steering.
7 Speedometer
7.1 Speedometer overview
Provides an overview of the speedometer display and its components.
7.2 Activation
Explains how the speedometer is activated upon pressing a button or receiving a sensor impulse.
7.3 Message on the speedometer
Details important messages displayed on the speedometer, like battery or service alerts.
7.4 Setting the speedometer
Guides users on setting the speedometer units and clock display.
7.5 Setting the kilometers or miles
Instructs on how to change the unit of measurement between kilometers and miles.
7.6 Setting the clock
Explains how to set the 12h or 24h display format for the clock.
7.7 Setting the service display
Details how to set and reset the service interval display for maintenance reminders.
7.8 Speed, time, and DST distance 1
Shows how to view speed, time, and trip distance (DST) on the speedometer.
7.9 Speed, time, and DST2 distance 2
Explains how to view speed, time, and a second trip distance (DST2).
7.10 AVG average speed, ART operating hours, and ODO total distance covered
Details how to display average speed, operating hours, and total distance.
8 Preparing for Use
8.1 Advice on first use
Provides essential advice and checks before the first ride, including safety and controls.
8.2 Running-in the engine
Explains the procedure and guidelines for correctly running in the engine.
8.3 Starting power of lithium-ion batteries at low temperatures
Discusses lithium-ion battery performance in cold temperatures and starting procedures.
8.4 Preparing the vehicle for difficult riding conditions
Advises on necessary preparations for riding in challenging conditions like sand or mud.
8.5 Preparing for rides on dry sand
Details specific preparations for riding the motorcycle on dry sandy terrain.
8.6 Preparing for rides on wet sand
Outlines necessary steps for preparing the vehicle for riding on wet sandy surfaces.
8.7 Preparing for rides on wet and muddy surfaces
Provides instructions for preparing the motorcycle for riding on wet and muddy terrain.
8.8 Preparing for rides at high temperature and slow speed
Advises on preparations for riding in high temperatures and at slow speeds.
8.9 Preparing for rides at low temperature or in snow
Details preparations required for riding in cold conditions or snow.
9 Riding Instructions
9.1 Checks and maintenance measures when preparing for use
Lists essential checks and maintenance steps to perform before riding.
9.2 Starting
Provides instructions on how to safely start the motorcycle engine.
9.3 Activating Launch Control
Explains how to activate Launch Control for optimal race starts.
9.4 Activating traction control
Details how to activate and use the traction control system for improved grip.
9.5 Starting off
Guides the rider on how to start moving from a standstill smoothly.
9.6 Shifting, riding
Explains proper gear shifting techniques and riding practices.
9.7 Braking
Provides instructions on correct braking techniques and safety precautions.
9.8 Stopping, parking
Details procedures for safely stopping and parking the motorcycle.
9.9 Transport
Provides guidelines for safely transporting the motorcycle.
9.10 Refueling
Explains the correct and safe procedure for refueling the fuel tank.
10 Service Schedule
10.1 Additional information
Provides notes on additional information related to service work and ordering parts.
10.2 Required work
Lists essential maintenance tasks required at different operating hour intervals.
10.3 Recommended work
Outlines recommended maintenance tasks for optimal performance and longevity.
11 Tuning the Chassis
11.1 Checking the basic chassis setting with the rider's weight
Explains how to adjust the chassis setting based on rider weight for optimal handling.
11.2 Compression damping of the shock absorber
Explains the concepts of high-speed and low-speed compression damping for the shock absorber.
11.3 Adjusting the low-speed compression damping of the shock absorber
Details the procedure for adjusting the low-speed compression damping on the shock absorber.
11.4 Adjusting the high-speed compression damping of the shock absorber
Provides instructions for adjusting the high-speed compression damping on the shock absorber.
11.5 Adjusting the rebound damping of the shock absorber
Details the procedure for adjusting the rebound damping on the shock absorber.
11.6 Measuring the rear wheel dimension unloaded
Explains how to measure the rear wheel unloaded dimension for chassis tuning.
11.7 Checking the static sag of the shock absorber
Details the procedure for checking the static sag of the rear shock absorber.
11.8 Checking the riding sag of the shock absorber
Explains how to check the riding sag of the rear shock absorber with the rider.
11.9 Adjusting the spring preload of the shock absorber
Provides instructions for adjusting the spring preload on the rear shock absorber.
11.10 Adjusting the riding sag
Details how to adjust the riding sag by selecting and mounting a suitable spring.
11.11 Checking the basic setting of the fork
Explains how to check the basic setting of the front fork and potential issues.
11.12 Adjusting the compression damping of the fork
Details the procedure for adjusting the compression damping on the front fork.
11.13 Adjusting the rebound damping of the fork
Explains how to adjust the rebound damping on the front fork.
11.14 Adjusting the spring preload of the fork
Provides instructions for adjusting the spring preload on the front fork legs.
11.15 Handlebar position
Describes the mounting options for handlebar supports and their hole distances.
11.16 Adjusting the handlebar position
Details the procedure for removing, repositioning, and installing the handlebar.
12 Service Work on the Chassis
12.1 Raising the motorcycle with a lift stand
Explains the correct procedure for safely lifting the motorcycle using a stand.
12.2 Removing the motorcycle from the lift stand
Details the steps to safely remove the motorcycle from a lift stand.
12.3 Bleeding the fork legs
Provides instructions for bleeding the fork legs to release excess pressure.
12.4 Cleaning the dust boots of the fork legs
Explains how to clean the fork leg dust boots to prevent dirt accumulation.
12.5 Removing the fork protector
Details the steps for removing the fork protectors from the fork legs.
12.6 Installing the fork protector
Provides instructions for installing the fork protectors onto the fork legs.
12.7 Removing the fork legs
Explains the procedure for removing the front fork legs from the motorcycle.
12.8 Installing the fork legs
Details the procedure for installing the front fork legs correctly.
12.9 Removing the lower triple clamp
Explains the steps to remove the lower triple clamp assembly.
12.10 Installing the lower triple clamp
Provides instructions for installing the lower triple clamp, including bearing greasing.
12.11 Checking the play of the steering head bearing
Explains how to check for play in the steering head bearing for safe handling.
12.12 Adjusting the steering head bearing play
Details the procedure for adjusting the steering head bearing play to correct looseness.
12.13 Lubricating the steering head bearing
Explains how to lubricate the steering head bearing for smooth operation.
12.14 Removing the front fender
Provides steps for removing the front fender from the motorcycle.
12.15 Installing the front fender
Details the procedure for installing the front fender onto the motorcycle.
12.16 Removing the shock absorber
Explains the steps to remove the rear shock absorber from the chassis.
12.17 Installing the shock absorber
Provides instructions for correctly installing the rear shock absorber.
12.18 Removing the seat
Details the procedure for removing the motorcycle seat.
12.19 Mounting the seat
Provides instructions for correctly mounting the motorcycle seat.
12.20 Removing the air filter box cover
Explains how to remove the air filter box cover.
12.21 Installing the air filter box cover
Provides instructions for installing the air filter box cover.
12.22 Removing the air filter
Explains the critical procedure for removing the air filter, warning against operating without one.
12.23 Installing the air filter
Provides instructions for correctly installing a clean air filter and securing it.
12.24 Cleaning the air filter and air filter box
Details the process for cleaning the air filter and its housing.
12.25 Sealing the air filter box
Explains how to seal the air filter box for proper operation.
12.26 Removing the right side cover
Details the steps to remove the right side cover of the motorcycle.
12.27 Installing the right side cover
Provides instructions for correctly installing the right side cover.
12.28 Removing the main silencer
Explains how to remove the main silencer, noting its hot components.
12.29 Installing the main silencer
Details the procedure for installing the main silencer.
12.30 Changing the glass fiber yarn filling in the main silencer
Describes how to replace the glass fiber yarn filling in the main silencer.
12.31 Removing the fuel tank
Explains the procedure for safely removing the fuel tank, including safety warnings.
12.32 Installing the fuel tank
Details the steps for safely installing the fuel tank, including fuel hose connections.
12.33 Checking for chain dirt accumulation
Explains how to check the chain for dirt accumulation and when cleaning is needed.
12.34 Cleaning the chain
Provides instructions for cleaning the motorcycle chain and its maintenance importance.
12.35 Checking the chain tension
Explains how to check chain tension and the consequences of incorrect tension.
12.36 Adjusting the chain tension
Details the procedure for adjusting the chain tension and aligning the rear wheel.
12.37 Checking the chain, rear sprocket, engine sprocket, and chain guide
Explains how to check wear on the chain, sprockets, and chain guide.
12.38 Checking the frame
Instructs on checking the motorcycle frame for cracks or deformation.
12.39 Checking the swingarm
Details how to inspect the swingarm for damage, cracking, or deformation.
12.40 Checking throttle cable routing
Explains how to check and correct the routing of throttle cables.
12.41 Checking the rubber grip
Guides on checking the handlebar rubber grips for wear or damage.
12.42 Adjusting the basic position of the clutch lever
Explains how to adjust the clutch lever position for rider comfort and control.
12.43 Checking/correcting the fluid level of the hydraulic clutch
Details how to check and correct the hydraulic clutch fluid level.
12.44 Changing the hydraulic clutch fluid
Provides a step-by-step guide for changing the hydraulic clutch fluid.
12.45 Removing the engine guard
Explains how to remove the engine guard.
12.46 Installing the engine guard
Provides instructions for installing the engine guard.
13 Brake System
13.1 Checking free travel of hand brake lever
Explains how to check the free travel of the hand brake lever.
13.2 Adjusting free travel of hand brake lever
Details the procedure for adjusting the free travel of the hand brake lever.
13.3 Checking the brake discs
Guides on checking the thickness and condition of the brake discs.
13.4 Checking the front brake fluid level
Explains how to check the front brake fluid level and potential issues.
13.5 Adding front brake fluid
Provides instructions for adding front brake fluid and safety precautions.
13.6 Checking the front brake linings
Details how to check the minimum thickness and condition of the front brake linings.
13.7 Changing the front brake linings
Explains the procedure for changing the front brake linings, including safety warnings.
13.8 Checking the free travel of foot brake lever
Explains how to check the free travel of the foot brake lever.
13.9 Adjusting the basic position of the foot brake lever
Details the procedure for adjusting the basic position of the foot brake lever.
13.10 Checking the rear brake fluid level
Explains how to check the rear brake fluid level and potential issues.
13.11 Adding rear brake fluid
Provides instructions for adding rear brake fluid and safety precautions.
13.12 Checking the rear brake linings
Details how to check the minimum thickness and condition of the rear brake linings.
13.13 Changing the rear brake linings
Explains the procedure for changing the rear brake linings, including safety warnings.
14 Wheels, Tires
14.1 Removing the front wheel
Details the procedure for safely removing the front wheel.
14.2 Installing the front wheel
Provides instructions for correctly installing the front wheel, including bearing checks.
14.3 Removing the rear wheel
Explains the procedure for safely removing the rear wheel.
14.4 Installing the rear wheel
Provides instructions for correctly installing the rear wheel, including chain tension checks.
14.5 Checking the tire condition
Guides on checking tire tread depth, age, and for any damage.
14.6 Checking the tire air pressure
Explains how to check and correct tire air pressure for optimal performance.
14.7 Checking spoke tension
Details how to check spoke tension and the importance of proper tension for wheel integrity.
15 Electrical System
15.1 Removing the battery
Explains the procedure for safely removing the motorcycle battery.
15.2 Installing the battery
Provides instructions for correctly installing the motorcycle battery.
15.3 Recharging the battery
Details the correct procedure and precautions for recharging the motorcycle battery.
15.4 Changing the main fuse
Explains how to change the main fuse to protect the electrical system.
15.5 Changing the fuses of individual power consumers
Details how to locate and change fuses for various electrical components.
15.6 Removing the headlight mask with the headlight
Explains the procedure for removing the headlight mask and headlight assembly.
15.7 Installing the headlight mask with the headlight
Provides instructions for correctly installing the headlight mask and headlight.
15.8 Changing the headlight bulb
Details the procedure for changing the headlight bulb, including cleaning advice.
15.9 Changing the turn signal bulb
Explains how to change the turn signal bulb and adjust the housing.
15.10 Checking the headlight setting
Guides on checking and verifying the correct headlight beam alignment.
15.11 Adjusting the headlight range
Details how to adjust the headlight range for proper road illumination.
15.12 Changing the speedometer battery
Provides instructions for replacing the battery in the speedometer.
15.13 Diagnostics connector
Indicates the location of the diagnostics connector for fault reading.
16 Cooling System
16.1 Cooling system
Provides an overview of the cooling system, water pump, and radiator cap function.
16.2 Checking the antifreeze and coolant level
Explains how to check antifreeze protection and coolant level, with safety warnings.
16.3 Checking the coolant level
Details how to check the coolant level in the radiator and when to top it up.
16.4 Draining the coolant
Explains the procedure for draining the coolant from the cooling system.
16.5 Refilling coolant
Provides instructions for refilling the coolant and checking the level after a test ride.
17 Tuning the Engine
17.1 Checking the play in the throttle cable
Explains how to check the throttle cable play for smooth operation and proper idle.
17.2 Adjusting the play in the throttle cable
Details the procedure for adjusting the throttle cable play for optimal response.
17.3 Setting the characteristic map of the throttle response
Explains how to change engine response by swapping guide plates on the throttle grip.
17.4 Changing the mapping
Details how to select different engine mappings (STANDARD/ADVANCED) using the combination switch.
17.5 Adjusting the idle speed
Explains how to adjust the engine's idle speed to the specified value.
17.6 Teaching the throttle valve position
Describes the procedure for teaching the throttle valve position to the control unit.
17.7 Checking the basic position of the shift lever
Explains how to check the basic position of the shift lever relative to the rider's boot.
17.8 Adjusting the basic position of the shift lever
Details the procedure for adjusting the shift lever's basic position.
18 Service Work on the Engine
18.1 Changing the fuel screen
Provides instructions for changing the fuel screen and safety precautions.
18.2 Checking the engine oil level
Explains how to check the engine oil level when the engine is at operating temperature.
18.3 Changing the engine oil and oil filter, cleaning the oil screens
Details the process for changing engine oil, filter, and cleaning oil screens.
18.4 Adding engine oil
Explains how to add engine oil and the importance of correct levels and types.
19 Cleaning, Care
19.1 Cleaning the motorcycle
Provides detailed instructions and warnings for cleaning the motorcycle.
19.2 Checks and maintenance steps for winter operation
Outlines checks and maintenance for storing the motorcycle during winter.
20 Storage
20.1 Storage
Details the steps required for properly storing the motorcycle for extended periods.
20.2 Preparing for use after storage
Explains the procedure for taking the motorcycle out of storage and preparing it for riding.
22 Technical Data
22.1 Engine
Provides specifications for the engine, including displacement, bore, and valve details.
22.2 Engine tightening torques
Lists essential torque specifications for various engine components.
22.3 Capacities
Lists the fluid capacities for engine oil, coolant, and fuel tank.
22.4 Chassis
Provides chassis specifications including frame material, fork details, and dimensions.
22.5 Electrical system
Lists electrical system components, fuses, and battery specifications.
22.6 Tires
Specifies recommended front and rear tire sizes and models.
22.7 Fork
Details fork specifications including damping settings and spring rates.
22.8 Shock absorber
Lists shock absorber specifications, damping settings, and spring preload.
22.9 Chassis tightening torques
Provides chassis tightening torque values for various fasteners.
23 Substances
Brake fluid DOT 4
Specifies the standard and guidelines for using DOT 4 brake fluid.
Coolant
Details coolant mixture ratios and recommended suppliers for optimal protection.
Engine oil (SAE 10W/50)
Lists the standard and recommended engine oil specifications and guidelines.
Fork oil (SAE 4)
Specifies the standard and guidelines for fork oil usage.
Shock absorber fluid (SAE 2.5)
Lists the standard and guidelines for shock absorber fluid.
Super unleaded (ROZ 95/RON 95/PON 91)
Specifies fuel grade requirements and ethanol content limits.
24 Auxiliary Substances
Air filter cleaning agent
Lists recommended suppliers and types for air filter cleaning agents.
High viscosity grease
Specifies recommended suppliers for high viscosity grease.
Long-life grease
Lists recommended suppliers for long-life grease.
Offroad chain spray
Specifies recommended suppliers and types for offroad chain spray.
Oil for foam air filter
Lists recommended suppliers for foam air filter oil.
Preserving materials for paints, metal and rubber
Lists recommended suppliers for preserving materials.
Universal oil spray
Lists recommended suppliers for universal oil spray.
25 Standards
JASO T903 MA
Explains the JASO T903 MA standard for 4-stroke motorcycle engine oils.
SAE
Explains the SAE viscosity classes for classifying engine oils by viscosity.
28 List of Symbols
28.1 Yellow and orange symbols
Explains yellow and orange symbols indicating errors or active driving aids.
28.2 Green and blue symbols
Explains green and blue symbols that provide information.
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