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If you are still unsure about any points, the technicians of the The instruction and warning plates affixed to the tractor give CLAAS network will be pleased to give you any additional important information about possible risks of use. Respect information you may require.
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CHAPTER SYMBOLS CHAPTERS SYMBOLS IDENTIFICATION - APPROVAL SAFETY ELECTRICAL SYSTEM ENGINE TRANSMISSION FRONT AXLE HYDRAULICS - LINKAGE AND REAR HITCH FRONT POWER TAKE-OFF - FRONT LIFT AND FRONT TOW LINKAGE ON BOARD COMPUTER WHEELS AND TYRES DIMENSIONS, WEIGHTS, CAPACITIES AND BALLAST MAINTENANCE OPERATIONS THAT ARE MANDATORY UNDER THE GUARANTEE ARES 506-606 - 02.2005- GB...
SAFETY FOREWORD CLAAS Tractors are designed and built to give you optimum service over many years. They are designed to provide the most comfortable and safe working conditions. However, accidents can easily happen in agricultural work. It is important to know the dangers and how to avoid them.
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Carry a spare set of bulbs. Replace any defective element. Only fit genuine CLAAS parts. The CLAAS network is at your disposal for any parts or products required to keep your tractor in perfect working order.
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The cab must be removed only with CLAAS approved equipment. The CLAAS network is at your disposal for all this work. It has the approved special tooling, the skills required and genuine CLAAS parts. If you have any doubts at all, call in your CLAAS agent.
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AXLE STANDS If the tractor is to be placed on axle stands, always work on a flat, horizontal, hard surface. Check the axle stands are suitable for the load. For this operation, check the tractor's front and rear weights in chapter K.
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Maintenance - greasing: Always stop the engine. ELECTRICAL SYSTEM Knowledge and skill are required to work on the electrical system. If the need arises (installation of miscellaneous accessories, radio etc.) contact your approved CLAAS repair agent. Moreover: • Always disconnect the battery negative terminal before working on the electrical system.
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ROAD USE - USE FOR TRANSPORT Always comply with THE LEGISLATION on the use of agricultural tractors on the road. If in doubt, consult the police or insurance companies. Whenever possible, avoid using busy roads. When transporting equipment on a public road, use the warning device required by the highway code.
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OPERATION GENERAL RULE As a general rule, always use equipment in good condition, suitable for the size of the tractor and the type of work. WHEEL TRACK Always use the maximum track compatible with the work in hand, to reduce the risks of overturning. ATTACHING IMPLEMENTS To hitch or unhitch an implement, place the gear lever in neutral and apply the hand brake.
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STATIONARY WORK If the tractor has to work in a fixed position (use of static implements), chock the tractor wheels, apply the hand brake and keep a constant watch on it. USE OF TOOLS DRIVEN BY THE PTO Do not wear loose clothing which could catch in moving parts.
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If you want to add equipment or functions not provided as standard or available as after-sales options, always contact your CLAAS agent. It is important to obtain his advice since it is forbidden to drill, weld or cut any of the...
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SAFETY STICKERS WITH WARNING PICTOGRAMS Warning stickers are placed at all the dangerous points on the machine (according to regulations in force in the country). The pictograms represented on these stickers are to warn about risks of injury, and they show the correct attitude to adopt to avoid injury and accidents.
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E - WARNING: This tractor must not travel at a speed greater than 30 km/h on public roads. WARNING: It is forbidden to transport a child under 13 years of age on farm machinery. F - WARNING: - This tractor's air conditioning is charged with freon R 134 A, which is a toxic gas when exposed to the open air.
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I - WARNING: Keep the linkage clear when you are using the external controls. J - Danger: Do not place the starter terminals in contact with a tool that conducts electricity (danger of sparks). K - Do not discard a worn battery but take it to a recycling collection point.
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M - Never place a foot on the protector, to avoid risks of breakage and getting caught up in the power take-off. 781hsn13 ARES 506-606 - 02.2005 - GB A.15...
3 - Coolant level in the radiator. To carry out these operations, refer to chapter L. If it still overheats, contact your approved CLAAS agent. BRAKE FLUID LEVEL WARNING LIGHT (13) When the brake fluid level is too low,the warning light comes on.
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ORANGE "CAUTION" LIGHTS BLOCKED DRY-TYPE AIR FILTER ELEMENT WARNING LIGHT (4) When this warning light comes on, clean the main filter element or replace the filter elements if they are coming to the end of their service life. To carry out these operations, refer to chapter L.
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This light comes on when the battery voltage is below 10,5. Low voltage causes some malfunctions. Have the battery and the electrical circuit checked by your approved CLAAS dealer. The Drivetronic controls the correct operation of the transmission. The state of the diagnostic indicator (8) can indicate 3 cases of anomalies: 1.
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In these cases, the indicator (15) flashes. Replace control button (J) in position (2) and again in position (1) after reducing the engine speed. If indicator (15) continues to flash, consult your 601hsn51 approved CLAAS agent. 601hsn47 ARES 506-606 - 02.2005 - GB...
INSTRUMENTS A - TACHOMETER B - DIGITAL DISPLAY - Real or theoretical forward speed. - Coolant temperature indicator. - Fuel level indicator. C - DIGITAL DISPLAY - Engine speed (rpm). - Rear power take-off speed (rpm). - Front power take-off speed (rpm). 601msn09 - Total hour meter.
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DIGITAL DISPLAYS Your dashboard instrument panel is equipped with 2 digital displays (1) and (2) which allow the following information to be read accurately: DIGITAL DISPLAY (1) When ignition is turned on, the display (1) illuminates and indicates the following information: A - Coolant temperature indicator.
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"FORWARD SPEED" COMPUTER CALIBRATION PROCEDURE The forward speed computer must be calibrated when you change the size of your tractor's rear tyres. Note: The original calibration is carried out with new tyres. Recalibrating the computer is recommended as the tyres wear.
CONTROLS AND ACCESSORIES IN THE CAB ROOF RIGHT-HAND SIDE 1 - Digital clock. 2 - Front working lights switch. 3 - Rear working lights switch. 4 - Side vent. 5 - Roof lamp. 6 - On board computer (see chapter I). 841hpn01 LEFT-HAND SIDE 7 - Cubby/refrigerated drinks compartment.
OTHER CONTROLS AND ACCESSORIES ADJUSTABLE STEERING COLUMN The height and rake of the steering wheel are adjusted using the lever (C). To change the steering wheel rake, lower lever (C), move the steering wheel to the required position and release the lever. To change the height of the steering wheel, lift lever (C), bring the steering wheel to the required position and release the lever.
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TOOL BOX The toolbox (B) is located in front of the left-hand step. It is fitted on the fuel tank and is removable. 1 - Fuel tank range ARES 500. 2 - Fuel tank range ARES 600. HITCH MOUNTING A mounting (C) at the rear of the tractor takes trailer hitches when they are not being used.
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CABLE WAYS - A panel (1) for cables to pass through is fitted in the lower part of the rear hatch. - Open the rear hatch. - Turn the quick-release fastener (4) through 1/4. - Swing the crossbar (2) away. - Remove foam (3).
DRIVER'S SEAT COMFORT SEAT 1 - Longitudinal adjustment: Lift lever (1) to release the lock. At the chosen position, release the lever and check the lock is engaged. 2 - Horizontal damper: To be used to absorb longitudinal accelerations due to the use of the tractor on tracks and, generally, for all work at more than 7 Km/h.
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PNEUMATIC SEAT 1 - Longitudinal adjustment: Lift lever (1) to release the lock. At the chosen position, release the lever and check the lock is engaged. 2 - Horizontal damper: To be used to absorb longitudinal accelerations due to the use of the tractor on tracks and, generally, for all work at more than 7 Km/h.
SUSPENSION ADJUSTMENT ADJUSTMENT - Put the tractor on flat and level ground. - Undo screws (1) on both sides by several turns. - Undo nuts (2) on both sides. - Move the suspension arm (3) in parallel so that each of its ends line up with holes and slots (4), (5).
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NATURAL VENTILATION SIDE WINDOW Opening left-hand side window, can be locked in the closed position and fixed open. OPENING ROOF (D) Can be released from inside the cab using handle. Held open by 2 struts. The design of the opening roof means its direction of opening can be reversed.
HEATING - VENTILATION - AIR CONDITIONING CONTROLS 1 - Fan speed adjustment knob. 2 - Heating temperature adjustment knob. 3 - Air distribution adjustment knob: - Position Air directed to the windscreen. - Position Air directed to the windscreen and feet. - Position Air directed to the feet.
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VENTILATION Move knob (4) to the "ventilation" position and knob (2) to the "blue" mark. Select the required fan speed with knob (1). The vents (D) blow filtered air at outside temperature. AIR CONDITIONING Move knob (4) to the "air conditioning" position and knob (2) to the "blue"...
CHARACTERISTICS BULBS Designation Power Power Dipped/ road lights 40/45 W Direction indicators 21 W Front sidelights Brake lights 5/21 W Rear lights Number plate light 10 W Working lights 55 W Rotating beacon 55 W TOWING SOCKET IMPLEMENT/TRAILER LIGHT SOCKET (A) 1 - Left direction indicators.
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6 - Positive after contact. 7 - Earth. Note: To find out whether the socket on your implement is 581hsn00 compatible with that on your tractor contact your CLAAS network. LIGHTING - SIGNALLING AT THE FRONT 1 - Headlights (dipped/main beam).
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D - Switch for front working lights. E - Switch for rear working lights. 4 Positions for switches (D) and (E): - Stop ; - Intermediate lighting (2 working lights on) ; - Maximum lighting (4 working lights on) ; - Spare.
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If it blows again, find the cause and remedy it. Do not use a fuse of a higher rating. Contact your approved CLAAS repairer. REMOVABLE FUSE The reserve fuse is next to the battery in the compartment on the right front of the cab.
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Designation of fuses Rating Right-hand cooling fan 20 A Roof light and clock Left-hand cooling fan 20 A Engine injection 15 A Heating fan 20 A Main and dipped headlights 15 A Instrument panel Electrical socket 25 A "DRIVETRONIC" Central Processing Unit 15 A Wing working lights 10 A...
CHARACTERISTICS ARES 546 ARES 556 ARES 566 Type 4045TRT73 4045HRT70 4045HRT71 Air intake Turbo Turbo + Intercooler Injection Direct Cooling Liquid Number of cylinders Cubic capacity (cm 4525 Idle speed (rpm) Maximum off-load rpm 2325 Nominal power according to the standard ECE R24 (kW)
Under these circumstances, do not use the tractor. There is a leak in the brake circuit. Get in touch urgently with your CLAAS approved repairer. Before starting the tractor, make sure that you have carried out all the preliminary operations...
When the pre-heating light (C) goes out, turn the key to starting up position (III) then release it as soon as the engine fires. The lights (B) go off, if not consult your CLAAS approved agent. When cold, the use of the original engine starting choke may be insufficient.
A fuel heater (1) may be installed on the fuel filter head. This heater is automatically switched on and off depending on the environmental temperature. For more information, contact your approved CLAAS repair facility. COOLING FLUID HEATER For countries where the temperature is near to or lower than 0 °C,...
OPERATION FULL POWER OPERATION Having chosen the correct gear ratio (according to the implement and the work to be carried out), place the GENERAL accelerator lever in maximum position. Under these conditions engine speed should be close to maximum power The engine of your tractor has been specifically designed for speed.
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FUEL GENERAL The presence of impurities, even if only a few microns in size, is enough to cause very serious damage to the injection system. Important: Supply the injection system with diesel that is free from all impurities and any trace of water. QUALITY REQUIREMENT High fuel quality is vital for both engine performance and durability.
Never turn the engine without ensuring that there is adequate fuel supply. If the engine still does not start, consult your approved CLAAS repairer. 161msn03 161msn04 ARES 506-606 - 02.2005 - GB...
TABLES OF FORWARD SPEEDS (QUADRISHIFT TRANSMISSION) ARES 546 - 556 - 566 - 616 Road speeds in km/h and m.p.h. at 2200 rpm with rear tyres: RANGE SPEED SPEED 18.4 R 38 16.9 R 34 16.9 R 38 18.4 R 34...
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TABLES OF FORWARD SPEEDS (QUADRISHIFT TRANSMISSION) ARES 656 Road speeds in km/h and m.p.h. at 2200 rpm with rear tyres: RANGE SPEED SPEED 18.4 R 38 16.9 R 34 16.9 R 38 20.8 R 38 18.4 R 34 600/65 R 38 480/70 R 34 13.6 R 38 480/70 R 38...
TABLES OF FORWARD SPEEDS (QUADRISHIFT TRANSMISSION) ARES 696 Road speeds in km/h and m.p.h. at 2200 rpm with rear tyres: RANGE SPEED SPEED 20.8 R 38 18.4 R 38 650/65 R 38 600/65 R 38 580/70 R 38 520/70 R 38 520/85 R 38 460/85 R 38 0,55...
TABLES OF FORWARD SPEEDS (TWINSHIFT TRANSMISSION) ARES 546 - 556 - 566 - 616 Road speeds in km/h and m.p.h. at 2200 rpm with rear tyres: RANGE SPEED SPEED 16.9 R 38 18.4 R 38 18.4 R 34 13.6 R 38...
TABLES OF FORWARD SPEEDS The forward speeds indicated are theoretical speeds. The calculations assume "standardized" tyre diameters. The rear ratios are more or less equal to the front ratios. Note: These values are given as an indication only. They are dependent on 3 parameters: - Tyre inflation pressure ;...
GEARBOX If you have to leave the driving seat leaving the engine running: - Apply the hand brake ; - Move the accelerator lever to the idle position ; - The reverser lever (F) in neutral ; - Move the gear lever (A) to neutral. REVERSER LEVER UNDER TORQUE 601hsn18 OPERATION OF HYDRAULIC REVERSER (REVERSHIFT) (F)
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GEAR LEVER GEAR SELECTION (A) Lever (A) can be used when the tractor is moving. To do this, release the accelerator pedal, press the clutch pedal, engage the selected gear, clutch gradually, and accelerate. SELECTION OF THE "HARE" ROAD AND "TORTOISE" FIELD RANGES (B) The road and field ranges are hydraulically controlled: the range can be changed only with the engine running.
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QUADRISHIFT II FUNCTION Switch (1) is used to activate or de-activate the QUADRISHIFT II function. Activation of the QUADRISHIFT function is displayed by the warning light of switch (1) coming on. The QUADRISHIFT II function selects the gear best suitable for the forward speed when the driver changes gears.
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QUADRACTIV FUNCTION The QUADRACTIV function automatically shifts the Quadrupler gears, depending on the engine speed and the accelerator pedal position (see graph). Two operating modes are available, depending on the type of work: The POWER mode and the economy mode. The three-position switch (1) enables you to: - De-activate the QUADRACTIV mode ;...
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ECO MODE (INDICATOR (4) ON) This mode is suitable to fuel savings. Work is performed at a lower engine speed, where specific consumption is low. The graph illustrates gear shifting by the automatic system in economy mode. Condition for shifting to next higher gear (area A on the graph): A - Accelerator pedal depressed by more than 85% of its overall travel + engine speed higher than 1680 rpm.
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CRAWLER RANGE LEVER The crawler range is obtained by placing the lever (F) to the snail position. Once field (tortoise) range is selected using the lever (B), lower lever (A) and crawler (snail) range is engaged. The "snail" crawling range is engaged: The "tortoise" light goes out and the "snail"...
DIFFERENTIAL LOCK - Do not wait for one wheel to slip before locking the differential. - Do not lock the differential when the wheel is slipping at high speed. - When the tractor is started the differential is always unlocked, whatever the state memorised when the engine stopped.
PERMANENT DISENGAGEMENT - When the forward speed exceeds 14 km/h. - When either of the brake pedals is used, (F) the differential lock disengages permanently unless temporary disengagement by the linkage has already been already activated. Rear and front differential blocking is only to be used when running in a straight line.
REAR POWER TAKE-OFF CHARACTERISTICS Ares 546 - 556 Ares 566 - 616 Ares 656 Ares 696 Diameter 1 inch 3/8 Number of splines 6 or 21 Direction of rotation (viewed from rear of tractor) Clockwise Position of the PTO in relation to the ground (in mm with basic tyres)
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The engagement and speed of the rear power take-off are signalled to the dashboard control console by the light (4) and the display panel (5). The engagement of the 1000 rpm power take-off is indicated by light (6). The economical PRO engagement 540 is indicated by warning light (8) and the proportional by warning light (7).
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(A), with the wrench against the left side of the coupling scale. Important: CLAAS disclaims all liability if an accident is caused by the non respect of the above fitting instructions. ARES 506-606 - 02.2005 - GB...
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HITCHING IMPLEMENTS TO THE POWER TAKE-OFF Do not wear loose clothing which could catch in moving parts. The engine must be stopped before coupling or uncoupling the attachment's universal joint shaft. All guards must be fitted when working. When repairing, adjusting or lubricating an attachment in the field, always set the PTO lever to neutral and stop the engine.
STATIONARY WORKING When carrying out stationary work, the following instructions must be respected: - Apply the handbrake. - Chock the wheels*. - Forward/reverse lever (A): Neutral position. - Gear lever (B): Neutral position. - Range switch (C): Road (hare) range position. * In accordance with current legislation, some tractors are equipped with a wheel shim (E) on the RH rear wing (press on the shim (E) and pull upwards).
FRONT AXLE ENGAGEMENT OPERATING MODE Engine stopped or forward speed nil : the front axle is automatically engaged (safety, braking on the 4 wheels). As it moves, the tractor resumes the situation memorised when the engine stopped. When the front axle is engaged, warning light (B) on the display panel comes on.
DIFFERENTIAL LOCKING The Drivetronic engages the front axle as soon as the differential lock is applied (front axle/rear axle) by pressing contactor (C). Lights (B) and (D) come on. Note: The Drivetronic does not disengage the front axle when the differential lock is released (light (B) stays on). Note: Only the differential lock of the front and rear axles of the Ares 696 engages simultaneously.
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The maxium up position must only be used occasionally and certainly not in difficult conditions. Note: To return to the automatic function, simply give one press on switch (1) towards (II). If the light of switch (1) flashes, consult an authorised CLAAS agent. ARES 506-606 - 02.2005 - GB...
CHARACTERISTICS LINKAGE Linkage: Electronic Tracto-Control TCE 15 TCE 25 TCE 15T Functions Position display Control knob position Force control Automatic Automatic Automatic Mixed control Travelling damper Upper limit adjustment Sensitivity adjustment Rate of descent adjustment Lifting/lowering control Control to interrupt arm movement Quick soil entry control External step by step controls Wheel slip control...
REAR LINKAGE TCE 15-25 (ELECTRONIC TRACTO CONTROL) DESCRIPTION OF CONTROL PANEL 382hsn00 1 - Mode selector. 7 - Key to adjust top limit. 2 - Position display adjustment keys (working depth 8 - Key to adjust rate of descent. adjustment). 9 - Adjusting keys "+"...
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MODE SELECTOR TRAVELLING POSITION (I) This mode maintains the linkage in high position, the electronic box preventing any wrong manoeuvres during road transport (red light on). This position also activates the travel damper via the transport damper key. HIGH POSITION (II) The linkage is positioned during a manoeuvre on the top limit programmed by the top stop setting keys.
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The light goes out and the linkage is operational. MALFUNCTIONS - The warning light (5) flashes slowly: You may continue working. Consult your approved CLAAS agent, an incident is affecting the force or slip controls. - The warning light (5) flashes rapidly: Stop all activities and call your approved CLAAS repair agent.
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FORCE CONTROL To activate the force control, proceed as follows: - Setting the working depth with keys (2). - Using the keys (3) adjust the required sensitivity: These keys act on the amplitude of the corrections made by the force control.
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UPPER LIMIT This limits the top part of the linkage travel to prevent large implements touching the cab or while shaft-driven implements are being used. - Set the mode selector (1) to high position (II). - Adjustment is by the keys (9) "+" and "- " after requesting the top limit function with key (7).
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EXTERNAL CONTROL BUTTONS Positioned on each rear wing, these two push buttons allow the arms to be raised or lowered for implement hitching and adjustment operations. - When a button is pressed, there is a movement of about 10 cm in the required direction. - To obtain a greater movement, the control has to be released and pressed again.
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ACTIVE SLIP MANAGEMENT (TCE 25) ACTIVE WHEEL SLIP MANAGEMENT DISPLAY - Press key 10 for active wheel slip management. - As soon as the function is selected, the corresponding symbol appears on display (4). - The Electronic Tracto Control will automatically measure the average wheel slip and set the wheel slip limit itself.
REAR LINKAGE TCE 15 T (ELECTRONIC TRACTO CONTROL) DESCRIPTION OF CONTROL PANEL 382hsn19 1 - Mode selector. 7 - Upper limit adjuster. 2 - Position adjustment control (work depth adjustment). 8 - Effort/position control sensitivity adjustment button. 3 - Linkage motion indicator lights (up - down). 9 - Key to activate transport damping mode.
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MODE SELECTOR HIGH POSITION (I) The linkage is positioned during a manoeuvre on the top limit programmed by the adjustment button (7). STOP POSITION (II) This position stops the linkage at any time in its travel. Note: Light upward or downward pressure on selector (1) allows the height of the linkage arms to be precisely adjusted from the STOP position.
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Flashing: The rate of flashing identifies the type of fault. Some linkage functions remain operational. Refer to your approved 382hsn20 CLAAS repair agent. POSITION CONTROL - Set selector (1) on the working position - Turn button (2) to the right (clockwise) to raise the linkage.
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UPPER LIMIT This limits the top part of the linkage travel to prevent large implements touching the cab or while shaft-driven implements are being used. - Place top stop button (7) in minimum position towards marker –. - Set the mode selector (1) to high position (I). - Then adjust the top position as required, using button (7).
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EXTERNAL CONTROL BUTTONS Located on each rear wing, the 2 push buttons (A) raise or lower the arms for hitching manoeuvres and implement adjustment. - When a button is pressed, there is a movement of about 10 cm in the required direction. - To obtain a greater movement, the control has to be released and pressed again.
AUXILIARY SPOOL VALVES Matching power take-offs with indications: Indication 1 for power-take-offs (1). Indication 2 for power-take-offs (2). Indication 3 for power-take-offs (3). Indication 4 for power-take-offs (4). Indication 5 for power take-offs (5), (A) and (B). Note: Power take-off (5A) or (3) and (5B) or (4) are mounted in parallel with power take-offs (5A) and (5B), at the front of the tractor.
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DUAL EFFECT SPOOL VALVE 1 AND 2 Connection: On the power take-offs (1) and (2). Positions of lever (1)* Power take-offs Position (A) Power supply Pressure (red) Position (B) Neutral Position (C) Power supply Pressure (yellow) Position (D) Floating * Same functioning for lever (2). - Feed is progressive between positions (A), (B) and (C) of the lever.
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It is possible to adapt impulse buttons on the knob of lever (4) to control a bail elevator. Contact your approved CLAAS repairer. 395msn05 OIL RETURN...
- Steady "on": The system is operational. - Light flashes slowly: The system indicates a fault but operation is still possible. Refer to your approved CLAAS repair agent. - Rapid flashing: Fault causing inhibition of the system. Stop all activities and call your approved CLAAS repair agent.
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The impulse buttons (6) located on the knob of lever (1) are used to control a bale elevator or other functions. To make the other functions operational, call your approved CLAAS repair agent. FLOW ADJUSTMENTS Adjustment is made in the range from 5 to 100% of the available flow.
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To stop continuous feed, set switch (5) to position (1). Note: When flashing, indicator light (b) indicates a system fault. Refer to your approved CLAAS repair agent. STOPPING THE ELECTROPILOT SYSTEM To stop the electropilot, press button (1). Light (2) goes out.
REAR HITCH ADJUSTMENT INSTRUCTIONS INFLUENCE OF HITCH GEOMETRY ON LINKAGE CAPACITY The 3 point hitch allows the largest number of different implements to be hitched. You must identify the most appropriate hitch geometry for each application. To achieve this the following components can be adjusted: A - Top link (upper link attachment point with respect to the centre line of the wheels and the length of the link).
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TOP LINKAGE ADJUSTMENT - Hold the upper end of the rod. - Lift the adjusting handle (C) and turn the central body to adjust the length of the link. Check that the uncovered threaded lengths (D) are equal (maximum distance 5 mm). The centre-line distance (E) must not exceed 770 mm.
AUTOMATIC HITCHES AUTOMATIC COUPLINGS Fit the appropriate towing sockets (A) or (B) to the implement hitch pins. Note: Check that the tow socket diameters match the implement hitch pins (category 2 and 3 hitches). If necessary fit cross members (C). COUPLING THE IMPLEMENT - Offer up the tractor to the implement.
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PICKER HOOK COUPLING AN IMPLEMENT - From the driving position, raise the linkage bars fully using mode selector (1). - Activate the spool valve (2), in floating position (A). - Activate lever (3) to free the lock couplings. - Lower the linkage arms to bring the coupling to the desired height.
CHARACTERISTICS FRONT LINKAGE - 2 double-acting cylinders, controlled by the double-acting auxiliary distributor located in the cab. - Blocking the circuit by the external valve. CAPACITY 2800 KG - Automatic hooks, standard 3 (3/2 swivel). - Foldable arms (Fixed or transport arm position). CAPACITY 3800 KG - Automatic hooks, standard 3 (3/2 swivel).
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USING THE FRONT LINKAGE SYSTEM Lever (1) controls the supply to the front linkage actuators and to the pressure take-offs at the rear of the tractor. - Place valve (R) in position (O). - Manoeuvre the (1) to 4 position lever: Position A: Power supply (raise linkage).
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HITCH ARM ADJUSTMENT To change from "road" (1) position to "work" (2) position: - Take out axle (L). - Lower the linkage arm. - Replace the axle. Stop the engine and apply the hand brake before carrying out any adjustments to the linkage arms.
USING THE FRONT POWER TAKEOFF START-UP Important: The front power take-off must be started or stopped with the engine at idling speed. - Press button (1). Note: The notch (3) on the switch locks the control button (1) and avoids accidentally starting up the front power take-off. - Indicator (2) included in the combination control comes on.
ON-BOARD COMPUTER (INFOTRAC) DESCRIPTION 581hsn01 DESCRIPTION OF SYMBOLS Partial event counter 1 - Digital display unit Permanent event counter Partial travelled distance 2 - Total counter symbol Total travelled distance Partial worked surface 3 - Partial counter symbol Total worked surface Partial worked time 4 - Selected function index Total worked time...
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CLAAS repair station. Important: All repairs (or modifications) of the electrical circuit must be performed by your CLAAS qualified repairer, as an incorrect connection may lead to the deterioration of the electrical installation (wiring, units and in a particular the alternator), futhermore he will have the necessary parts of the adaptation.
Display: In unit, 1, 2, 3, 4, 5, 6,... 581hsn05 Note: Use of the partial and total event counter functions require the installation of a contact on the tool. For supply and installation of the contact, contact your approved CLAAS repair station. ARES 506-606 - 02.2005 - GB...
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PARTIAL TRAVELLED DISTANCE FUNCTION With key (C), put index in front of symbol The display unit gives the travelled distance since the last reset. The cycle reset is accessible at all times using key (A) and resets the partial distance counter. Counting may be stopped and manually continued at all times using key (B).
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TOTAL WORKED SURFACE FUNCTION From the previous configuration, pressing key (C) for more than 2 seconds gives access to the total worked surface. The screen gives the total time worked since the last zero reset. The cycle reset is accessible with key (A) which simultaneously resets the partial and total surface worked counter.
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INSTANTANEOUS SURFACE WORKED PER HOUR FUNCTION With key (C), put index in front of symbol The display unit indicates the instantaneous surface worked per hour. Display: In hectares and tenths of hectares per hour. OUTSIDE TEMPERATURE FUNCTION 581hsn12 With key (C), put index in front of symbol The display unit indicates the outside temperature.
INFOTRAC CALIBRATION PROCEDURE "OPERATING SPEED" The operating speed has to be calibrated when you change the size of the rear tires or the radar (if the tractor is fitted with it). Note: The original calibration is carried out with new tyres. Depending on tire wear, it is recommended to recalibrate the INFOTRAC.
DIFFERENT TYPES OF TYRE On delivery, your tractor is fitted with tyres that you have OPERATING ON HARD GROUND (ON chosen within CLAAS specifications (dimensions and makes THE ROAD, TOWING, ETC.) of tyres, dimensions and makes of rims, front-rear combinations).
Impact on cultivation work Impact on transit driving Correct inflation Correct inflation Correct tread penetration and, therefore, good Minimum wear. grip. Good tread self-cleaning. Under inflation Under inflation Insufficient penetration reduces grip. Walls Rapid, sometimes irregular wear. Wall damaged by traction forces. damage.
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TABLES OF FRONT TRACKS 511hsn07 Type of front axle: 20.19 ARES 546-556 Normal front axle Rims with connector bars or welded circle Front tracks (in mm) Tyres Type Make W 10VV-28 1571 1685 1891 1871 2077 1985 2191 11.2R28 1777...
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TABLES OF FRONT TRACKS Type of front axle: 20.22 ARES 566-616-656 Normal front axle Rims with connector bars or welded circle Front tracks (in mm) Tyres Type Make W 12-28 1575 1689 1669 1975 2089 2069 2182 13.6R28 1782 W 12-28 1583 1696 1661...
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1676 1876 1876 2076 2176 540/65R28 1976 Only ARES 546 and 556 Only ARES 656 and 696 Except ARES 546 Except ARES 656 and 696 a: Titan France. b: Titan Italy or Titan. Delivery track in bold. ARES 506-606 - 02.2005 - GB...
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TABLES OF FRONT TRACKS Type of front axle: A 2019-1 ARES 546-556-566 Normal front axle Minimum Maximum Rims with fixed wheel disc track track (in mm) (in mm) Tyres Type Make W 12-24 2020 13.6R24 1740 W 12-24 2020 14.9R24...
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TABLES OF FRONT TRACKS Type of front axle: A 88-3 ARES 696 Normal front axle Minimum Maximum Rims with fixed wheel disc track (in mm) track (in mm) Tyres Type Make W 12-28 a ou b 1698 14.9R28 1962 W 15L-28 a ou b 1697 16.9R28...
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DW 15L-38 1739 2039 1935 2139 540/65R38 1835 DW 18L-38 1989 1885 2089 600/65R38 1789 1785 Only ARES 546 Only ARES 556 a: Titan France. b: Titan Italy or Titan. Delivery track in bold. ARES 506-606 - 02.2005 - GB...
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TABLES OF REAR TRACKS Type of rear axle: GPA 22 and 22+ ARES 566-616-656 Rims with connector bars or welded circle Rear tracks (in mm) Tyres Type Make DW 15L-38 1639 1739 2039 1935 2139 16.9R38 1835 DW 15L-38 1639 1739 2039 1935...
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1749 600/60R38 1824 DWW 18L-38 600/65R38 1859 DWW 23A-38 650/60R38 1830 Except Ares 546 Except Ares 626 Except Ares 656 Only ARES 616 and 656 Type of rear axle: GPA 23 ARES 696 Minimum Maximum Rims with fixed wheel disc...
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TABLES OF REAR TRACKS 511hsn08 511hsn09 Type of rear axle: GPA 23 Smooth shafts ARES 696 Rims with fixed wheel disc Rear tracks (in mm) Position 1 Position 2 Tyres Type Make Minimum Delivery Maximum Minimum Delivery Maximum DWW 15L-38 1755 2090 18.4R38...
SETTING THE TRACK Use of axle stands Carry out this operation on a smooth horizontal and sufficiently firm surface. Check the axle stands are suitable for the load. For this operation, check the tractor's front and rear weights in chapter "K". 4-wheel drive tractor: If the rear axle is on stands, do not start the engine.
ADJUSTING THE TRACK WITH SMOOTH SHAFT REAR AXLE (ARES 696) - Raise the rear of the tractor to free the wheels and chock the tractor in position. - Loosen 2 attachment screws opposite (1) the hub by about 3 turns. - Completely unscrew the 2 other screws opposite (2).
DUAL WHEELS - Dual front or rear wheels can be used for reducing soil compaction during surface work. - Tractor ballasting must not exceed the values shown in chapter "K". - Tyre pressures must the minimum shown by the manufacturer. - Working speed when using dual wheels is usually fairly fast;...
DIMENSIONS AND WEIGHTS These values are given with standard tyres, with all the systems full and with the support and additional weights. 001hsn20 DIMENSIONS (in mm)/Weight (in kg) ARES 546 ARES 556 ARES 566 Front tires (basic mount) 13.6 R 24 13.6 R 28...
2 x 1,5 L SUSPENDED FRONT AXLE differential housing 5,5 L Final drive 2 x 1,5 L BRAKING CIRCUIT 0,9 L Brake fluid type ELF LHM GREASE NIPPLES General purpose grease CLAAS EP 2 or ELF Multi ARES 506-606 - 02.2005 - GB...
Important: The use of a front bucket requires ballast on the rear drawbar of the tractor. Use a counter load of 900 to 1500 kg depending on the loader used. Do not ballast the front of the tractor. Refer to your approved CLAAS repair agent.
- or makes an abnormal noise. Only regular meticulous maintenance can guarantee the call your CLAAS agent. He alone has the skills needed to correct operation of your tractor. Follow all the instructions correctly repair your tractor. You should also contact him if given in this manual.
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Grease Cleaning Frequency Operation n° Maintenance operations page n° Check Replace Cab air filter Windscreen washer fluid level As required Diesel fuel filter Engine air filter Engine oil level Elimination of water in the fuel Every 10 h Coolant level Service brake fluid level Operations Bleed air from the pneumatic braking...
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Operation n° 1 CAB AIR FILTER: CLEANING - Undo nut (1). - Remove air manifold (2), spring (3), plate (4) and air filter (5). - If necessary, clean with compressed air (pressure lower than 5 bar) blowing from the clean side to the blocked side. - Refit parts (4), (3), (2) and (1).
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Operation n° 4 ENGINE AIR FILTER: CLEANING This maintenance operation has to be carried out with the greatest care, away from any dust. The long life of the engine depends on this. - Place the tractor in a dust-free place before starting work. - Raise the bonnet nose.
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111msn01 - III: Top up before restarting the engine. If the oil level drops unexpectedly or repeatedly, consult your approved CLAAS agent. Important: Respect the specifications concerning oil quality and only top up when the level reaches the marker II.
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Operation n° 7 COOLANT LEVEL: CHECK A - Coolant tank range ARES 500. B - Coolant tank range ARES 600. The coolant level must be betwen the markers (C) and (D) of the expansion tank: - Mark (C): Maximum level. - Mark (D): Minimum level.
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373msn02 CHECK - GREASING - Check the condition of connectors (F), (G) et (H), then have them replaced by your approved CLAAS agent if necessary. - Grease the connectors regularly to prolong the life of the seals. Operation n° 11...
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Operation n° 12 RADIATOR GRILLS: CLEANING - Raise the cover using handle (M). - Clean the radiator grilles (N) with compressed air. Important: Use of a high pressure washer is not recommended. Operation n° 13 COOLERS: CLEANING 761msn03 Important: Take all necessary precautions not to damage the coolers.
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• Diesel coolers (V)*** and second hydraulic oil cooler (S). - Replace the coolers in the reverse order of dismantling. 681msn04 * Except for tractors with no air conditioning. ** Except for the ARES 546. *** Only ARES 566. ARES 506-606 - 02.2005 - GB L.10...
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Clean the grease nipples (C) on each side of the front axle and carry out the greasing. 451hpn02 Lever the lower and upper ball joints (2), if the axial backlash exceeds 1 mm, consult your CLAAS approved agent. 452hsn02 452hsn04 ARES 506-606 - 02.2005 - GB...
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Operation n° 17 REAR LINKAGE: GREASE Clean the grease nipples and apply grease as follows: 1 - 3rd point link (2 nipples) (D). 2 - Linkage rods (2 grease nipples/rod) (F). 3 - Stabilisers (1 nipple/stabiliser) (G). Oil the ball joints. PICKER HOOK (OPTION) Clean the grease nipples (E) and grease.
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Operation n° 19 FRONT POWER TAKE-OFF BOX OIL LEVEL: CHECK The oil level must be visible from the side (K). Adjust the oil level through aperture (L) if necessary. Important: The oil level must not be higher than the spyhole: Risk of heating, premature wear of the different mechanical parts.
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Operation n° 22 RIGID FRONT AXLE WHEEL PINS: GREASE Clean the grease nipples (O) and grease: 2 grease nipples for each kingpin. Operation n° 23 WHEEL DISC AND RIM NUTS: CHECK - Check the tightness of the nuts (Q) attaching the wheel disk to the hub for each of the front and rear wheels (45 daN.m).
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Operation n° 26 CAB "RECYCLED" AIR FILTER: CHECK - REPLACE - Give a quarter turn to the butterfly screws (5). - Lower the grille (6). - Remove and replace the element (B). Note: Filter (B) is correctly assembled when its foam seal is turned towards the rear of the tractor.
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Operation n° 29 ENGINE OIL: REPLACE - Run the engine at a speed of 1200 rpm until it reaches its normal operating temperature. - Stop the engine. - Place a suitable recipient under cap (V) ; Connection (W) for tractors equipped with pneumatic braking. - Unscrew drain plug or connection (W).
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Operation n° 31 ENGINE OIL FILTER CARTRIDGE: REPLACE - Remove the right cover. 1 - Filter position range ARES 500. 2 - Filter position range ARES 600. - Unscrew the filter cartridge (X) using a filter wrench. The oil is hot! Avoid getting burned!. 221msn01 - Lightly oil the rubber seal of the new filter.
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Operation n° 32 BELTS: CHECK - CHANGE CHECK - Inspect the moulded end pieces (G) and (H) on the belt tensioner (I). - If end stop (G) of the pivoting tensioner arm hits the fixed end stop (H), check the state of the different belt pulleys. If the pulleys seem normal, replace the belt.
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Operation n° 33 FRONT AXLE FINAL DRIVE OIL: REPLACE - Position the tractor on a flat horizontal surface. - Position the wheel so as to place cap (M) downwards. - Place a suitable recipient under cap (M). - Unscrew the drain plug and collect the used oil. - When all the oil has drained out, refill the casing to the correct level (see operation n°...
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The travel (A) at the lever (1) must be between 110 and 140 mm 361hsn01 (off load clearance). With disc wear, the clearance increases. If the travel (A) is greater than 140 mm, have the hand brake travel adjusted by an approved CLAAS agent. ARES 506-606 - 02.2005 - GB L.20...
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Operation n° 36 WHEEL HUBS: GREASE Remove caps (J) and replace them with grease nipples. Apply an appropriate amount of grease and replace the caps. Operation n° 37 FRONT AXLE DIFFERENTIAL SUMP OIL: REPLACE - Position the tractor on a flat horizontal surface. 343msn08 - Place a suitable recipient under cap (K).
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Operation n° 38 FRONT AXLE BREATHER: REPLACE - Unscrew the vent (M) on the right side for the rigid axle. - Unscrew vent (N) on the left side for the PROACTIV axle. - Replace it with a new breather. Operation n° 39 HYDRAULIC/TRANSMISSION OIL: REPLACE 451hpn07...
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Operation n° 41 HYDRAULIC STRAINER: REPLACE HYDRAULIC CIRCUIT LS 110 L/MIN 1 - Unscrew bowl (A) and remove the filter element (B). 2 - Slide the new filter element (B) in the filter head (C). 3 - On the threaded part of bowl (A), fit seal (D) after coating it with clean oil.
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Operation n° 42 ENGINE AIR FILTERS: REPLACE The air filter needs servicing as follows: - If the warning light on the control panel comes on: Change the main filter. - Every 2 years or every 1000 h: Change the main element and the safety element.
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ENGINE MAINTENANCE: CHECK - REPLACE - Adjusting the valve rockers. 161hpn03 - Checking the injectors. - Replacing the coolant and the thermostat. These operations are to be carried out by your approved CLAAS agent. ARES 506-606 - 02.2005 - GB L.25...
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- Have the dehumidifier replaced (D). CAB SHOCK ABSORBERS: REPLACE - Have cab shock absorbers (E) replaced front and rear. These operations are to be carried out by your approved CLAAS agent. Important: Never open the air conditioning system (compressor screw, tubing) as this would would cause the loss of all the refrigerant (environmentally harmful).
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MAINTENANCE RECORD OPERATIONS TO BE CARRIED OUT EVERY 500 H Date Number of hours Operations carried out Miscellaneous ARES 506-606 - 02.2005 - GB L.27...
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OPERATIONS TO BE CARRIED OUT EVERY 1000 H Date Number of hours Operations carried out Miscellaneous OPERATIONS TO BE CARRIED OUT EVERY 2000 H Date Number of hours Operations carried out Miscellaneous ARES 506-606 - 02.2005 - GB L.28...
OPERATIONS MANDATORY UNDER THE TERMS OF THE CONTRACTUAL GUARANTEE PRE-DELIVERY INSPECTION - HANDING OVER TO THE CUSTOMER a) Pre-delivery inspection Your CLAAS agent is responsible for preparing your tractor before delivery: - Cleaning. - General checks. - Inspections. He must stamp and sign it after checking and confirming the service handbook inspections.
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MANDATORY SERVICE AFTER FIRST 100 HOURS After an operating time of 100 hours you will have to contact TRANSMISSION - LINKAGE your CLAAS supplier and arrange a date for the first • Check for leaks. mandatory service. • Check oil level.
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AND 10TH MONTH At the end of the first 500 hours or between the 8th and 10th TRANSMISSION - LINKAGE month, you must contact your CLAAS agent and make an • Drain and refill transmission. appointment for the second technical service.
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The Company CLAAS KGaA mbH is constantly improving its products as technical progress is made. We therefore reserve the right to modify descriptions and illustrations in this user's handbook, without any ensuing right to modifications on tractors that have already been delivered.
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