Cadman 2000S Operator, Parts, And Installation Manual

Mini-travellers

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1500 / 1800 / 2000S
Mini-Travellers
OPERATOR'S, PARTS, and
MAINTENANCE MANUAL
2015 Edition
TR-MAN-1500
Revision:

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Summarization of Contents

Planning Your Application
Step 1 - Field Preparation
Determine the depth of application in inches for proper irrigation.
Step 2
Divide the field into the fewest sections for efficient coverage.
Step 3A - Determine Retrieve Rate (Desired Width)
Calculate the correct retrieve rate based on desired application width.
Step 3B - Determine Retrieve Rate (Known Nozzle Size)
Calculate the correct retrieve rate using known nozzle size and pressure.
Step 4 - Position Your Reel
Determine the optimal starting position for the reel in each irrigation section.
Equipment Set-up
Step 1 - Choose Transport Method
Select between hand operation or towable operation for transporting the machine.
Step 2 - Engage Drive System
Engage the drive system before towing the machine to the first section.
Step 3 - Park the Reel
Park the reel 5 ft. minimum from the section start on firm, level ground.
Step 4 - Disconnect Tow Vehicle
Disconnect the machine from the towing vehicle if applicable.
Step 5 - Engage Stabilizer Feet
Ensure stabilizer feet penetrate the surface; anchor if ground is too hard.
Step 6 - Lower Sprinkler Cart
Lower the sprinkler cart from its transport bracket to the ground.
Step 7 - Disengage Drive System
Disengage the drive system before towing the sprinkler cart out.
Step 8 - Tow Cart & Verify Setup
Tow the cart to the start point and verify sprinkler setup and nozzle.
Step 9 - Auto Shut-Off System
Understand the auto sprinkler shut-off system and its operation.
Step 10 - Inspect Hose Spool
Inspect the hose on the drum for tight, neat coiling.
Step 11 - Inspect Indexer Alignment
Check the indexer for proper hose alignment in the hose guide.
Beginning Irrigation
Step 1 - Clear Irrigation Zone
Clear spectators from the operation area before starting irrigation.
Step 2 - Connect Supply Line
Connect the main water supply line to the machine, routing it away from the control area.
Step 3 - Gradual Pressurization
Gradually pressurize the system, purging air until a steady stream flows.
Step 4 - Engage Drive System
Engage the drive system before turning on power for easier meshing.
Step 5 - Turn On Power
Activate the unit by pulling the red power switch.
Step 6 - Adjust Retrieval Speed
Set the desired retrieval speed using the control panel buttons.
Step 7 - Verify Shut-Off System
Test the automatic shut-off system for proper operation.
Completing Irrigation
Step 1 - Water Pressure Release
Turn off supply, depressurize the line, and bleed excess pressure.
Step 2 - Disconnect Supply Line
Disconnect the supply line after pressure release to prepare for transport.
Step 3 - Perform Maintenance
Complete any required maintenance as outlined in the manual.
Battery Exchange/Charging
Step 1 - Power Off Machine
Ensure the machine is powered off before handling the battery.
Step 2 - Remove Discharged Battery
Disconnect the power plug and carefully remove the battery from its tray.
Step 3 - Install Charged Battery
Install the freshly charged battery and connect its connector.
Step 4 - Charge Battery
Take the battery to a ventilated area for charging using the supplied charger.
Solar Panel Charger Option
Step 1 - Mount Solar Panel
Mount the solar panel to the front of the mini traveller unit.
Step 2 - Wire Solar Panel Harness
Wire the solar panel harness to the traveller's battery connector plug.
Step 3 - Secure Harness
Use cable ties to secure the solar panel harness to the frame.
Step 4 - Test Solar Panel
Verify solar panel operation by checking battery percentage increase in sunlight.
Booster Pump Options
Step 1 - Mount Booster Pump
Mount the booster pump to the front of the mini traveller using the locator pin.
Step 2 - Wire Booster Pump Harness
Wire the booster pump harness to the traveller's E-stop and Shut-off switch.
Step 3 - Connect Water Lines
Connect water supply to pump suction and pump discharge to traveller inlet.
Step 4 - Prime the Pump
Prime the pump by filling its casing and supply line with water.
Step 5 - Start Engine
Check fluid levels, then start the engine by pulling the pull cord.
Parts Section
Frame Assembly
Components and diagram for the main frame of the mini-traveller.
Drum Assembly
Parts list and diagram for the hose drum and its related components.
Indexing System
Components and diagram for the hose indexing mechanism.
Drive System
Parts list and diagram for the machine's drive system components.
Control Panel
Components and diagram for the main control panel interface.
Power Supply System
Components and diagram for the battery and power connections.
Wiring Assembly
Diagram illustrating electrical connections and harness routing.
Low Sprinkler Cart Assembly
Parts list and diagram for the low-profile sprinkler cart.
High Sprinkler Cart Assembly
Parts list and diagram for the high-profile sprinkler cart.
Decals
Identification and placement of safety and operational decals.
Solar Panel Kit
Components and diagram for the optional solar panel kit.
Solar Panel Harness
Wiring diagram for connecting the solar panel.
Cornell 1.5 Booster Pump
Parts list and diagram for the Cornell 1.5 booster pump.
Ace 660 Booster Pump
Parts list and diagram for the Ace 660 booster pump.
Cornell 2.5 Booster Pump
Parts list and diagram for the Cornell 2.5 booster pump.
Ace 860 Booster Pump
Parts list and diagram for the Ace 860 booster pump.
Booster Pump Harness
Wiring diagram for the booster pump system.
Required Maintenance
Each Use
Routine checks and lubrication required before or after each use.
Every 100 Hours
Maintenance tasks to be performed every 100 hours of operation.
Before Storing
Procedures for properly preparing the machine for long-term storage.
Before Start Up (After long term storage)
Steps to ensure proper operation after the machine has been stored.
Indexer Adjustment Instructions
Step 1 - Remove Chain Guard
Disconnect battery and remove the indexer chain guard.
Step 2 - Remove Indexer Chain
Remove the chain connector link and the indexer chain.
Step 3 - Align Hose Guide
Rotate the sprocket to align the hose guide with the hose.
Step 4 - Re-install Chain
Re-install the chain and the chain connector link.
Step 5 - Re-install Chain Guard
Re-install the indexer chain guard after adjustments are complete.
Appendix A – Sprinkler Data
SIME – K1 Sprinkler Data
Performance data for SIME K1 sprinklers, including pressure and throw.
SIME - DUPLEX Sprinkler Data
Performance data for SIME DUPLEX sprinklers, including pressure and throw.
SIME – HIDRA Sprinkler Data
Performance data for SIME HIDRA sprinklers, including pressure and throw.
KOMET - R20 Sprinkler Data
Performance data for KOMET R20 sprinklers, including pressure and throw.
KOMET – TWIN MAX Sprinkler Data
Performance data for KOMET TWIN MAX sprinklers, including pressure and throw.
KOMET – 163 Sprinkler Data
Performance data for KOMET 163 sprinklers, including pressure and throw.
NELSON – SR75 Sprinkler Data
Performance data for NELSON SR75 sprinklers, including pressure and throw.
Technical Specifications
1500 Mini-Traveller Dimensions
Approximate physical dimensions for the 1500 Mini-Traveller model.
1800/2000S Mini-Traveller Dimensions
Approximate physical dimensions for the 1800/2000S Mini-Traveller models.
Useful Information
Length Conversions
Conversion factors for various units of length.
Area Conversions
Conversion factors for various units of area.
Volume Conversions
Conversion factors for various units of volume.

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