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Table of Contents
Related Manuals for Malta Dynamics X1250
Summarization of Contents
General Information
Training Requirements
All training must be conducted by trainers deemed competent by OSHA standards.
Importance of Manufacturer Training
Essential for understanding capabilities, limitations, and promoting user confidence.
Training Topics
Recognizing and Eliminating Fall Hazards
Learn to identify and eliminate fall hazards where possible.
Fall Arrest System Components
Understand the four parts: Anchorage, Body Support, Connectors, and Devices.
Safety Warnings and Legal Compliance
System as Part of Complete Fall Protection
Malta Dynamics systems must be part of a complete fall protection system.
User Responsibility for Disregarding Warnings
User is solely responsible for safety if warnings are disregarded.
Modifications and Authorized Changes
Consult Malta Dynamics for modifications; changes must be authorized in writing.
Operator Instruction Adherence
Operators must understand instructions fully; failure can cause serious/fatal injury.
Instruction Document Retention
Instructions must not be removed and must be available to all potential users.
System Inspection and Maintenance
Equipment requires regular inspection and maintenance.
Periodic Review and Compliance
User and management must review instructions periodically for continued compliance.
Warnings and Limitations
Electrical Incident Warning
Failure to follow instructions can result in a serious or fatal electrical incident.
Wind Speed Limitations
Do not raise mast above 28 mph; lower mast if speeds exceed this when raised.
Trained and Competent Use
Equipment shall only be used by trained and competent persons in its safe use.
Damaged or Malfunctioning Equipment
Do not use if system or parts appear damaged or do not operate properly.
Corrosive Environments
Corrosive environments require more frequent inspection and servicing.
Unauthorized Repairs and Alterations
Do not attempt unauthorized repairs or alterations; consult manufacturer.
Impact Loading Removal from Service
Components subjected to impact loading must be removed and inspected before reuse.
Rescue Plan Requirement
A rescue plan must be in place for emergencies.
Pre-Use Inspection
All equipment must be inspected before each use; remove damaged items.
Model-Specific Worker Capacity
X1240 (2 workers), X1250 (3 workers), X1260 (5 workers). Anchor point rated for 310lbs per user.
Operational Warnings
Chemical Warning (California Prop 65)
Product contains a chemical known to cause cancer, birth defects, or reproductive harm.
Obstructions Below Work Area
Always check for obstructions below the work area to ensure a clear fall path.
Approved Hardware and Fasteners
Use only approved Malta Dynamics hardware and fasteners with the product.
Moving System with Attached Workers
Do not attempt to move the system while workers are attached.
Surface Placement and Chocking
Place unit on level surfaces; chock wheels unless raised on outriggers or being moved.
Approved Moving Devices
Unit should only be moved with approved devices like GO! System, tow vehicle, or crane.
Product Label Integrity
Do not remove product labels.
Towing and Moving Procedures
Location Load Capacity
Area must support twice the system weight and fall loads.
Approved Towing Options
Options include vehicle with hitch, forklift, Go Function, or crane.
Moving System Safety
Disconnect workers before moving; never expose workers to fall hazard.
Lifting and Component Compatibility
Crane Transfer Procedure
Use lifting lugs and a spreader bar; verify lifting weight before lifting.
Forklift Transfer Procedure
Use built-in forklift pockets to lift the unit with a forklift.
Component Compatibility
Designed for ANSI Z359.14-2014 SRLs and approved components only.
Operational Environment and Anchorage
Leveling within 2 Degrees
Unit designed for surfaces allowing leveling within 2° horizontal and vertical to grade.
Working Distance Requirements
Warning: Do not exceed working distance requirements.
Fall Clearance and Obstacle Avoidance
Ensure sufficient height to avoid striking objects or lower levels in a fall.
Off-Plumb Operation
Unit may be used up to 30 degrees off plumb if no object/level is struck in a fall.
Anchorage Connector Requirements
Must withstand 5,000 lb load without breaking and 3,600 lb without deformation.
Self-Locking Connector Recommendation
Only self-locking, self-closing connectors are recommended to prevent roll-out.
Initial Setup and Operation
Donning Full Body Harness
Wear a full body harness according to manufacturer's instructions.
Install ANSI Compliant SRDs
Install only ANSI compliant SRDs and fall protection per manufacturer instructions.
Pre-Use Understanding and Charging
Read, understand, and follow instructions; fully charge unit before first use with power off.
Positioning the Unit
Position unit on solid, level surface, allowing clearance for mast to raise.
Jack and Outrigger Adjustment
Lower jack foot, re-pin, and adjust outrigger jacks until unit is level (within 2 degrees).
Operation Warnings and Procedures
Correct Jack Lowering Procedure
Lower jacks correctly to avoid hindering performance and causing injury.
Controller Connection and Power On
Connect controller, turn power switch to 'ON'.
Mast Raise Button Operation
Use Mast Raise button to lift anchor point to chest height.
SRD and Tagline Attachment
Attach SRD(s) to anchor points and tagline to SRD snap hook.
ANSI Rated SRL Usage
Use only ANSI rated SRLs and adhere to their safety precautions.
Raising Mast to Desired Height
Raise mast to desired height, noting obstacles and working distances.
Power Off and Lockout/Tagout
Turn off power, disconnect pendant, and follow lockout/tagout procedures.
Swing Fall Distance Consideration
Ensure adequate swing fall distances when raising the mast.
Minimum Mast Height
Mast must be raised to a minimum of 2ft before use.
Lowering SRD Connector
Use attached tagline to lower SRD connector for use.
Wireless Remote Operation
Controller Functions Overview
Identifies buttons for Mast Raise/Lower and Telescope Engage/Disengage on controllers.
Wireless Remote Pairing Instructions
Steps to pair the wireless remote: power off, hold button, turn power on.
Maintenance Schedule
Every Use Inspections
Items to inspect by authorized user during every use.
Monthly Inspections
Items to inspect by authorized user monthly.
Annual Inspections
Items to inspect by competent person annually.
Components for Inspection
List of components to inspect including tires, brakes, fluids, and anchor points.
Fluid Specifications and Battery Maintenance
Hydraulic Fluid Specification
Specifies Standard-Mobile DTIO Excell22 and Cold Weather fluids.
Hydraulic Fluid Filling and Checking
Fill to full mark, check with mast stowed.
Battery Water Specification
Use distilled or treated water not exceeding 200 T.D.S.
Battery Water Level Check
Water level should be 1/4" below bottom of fill well after charging.
Battery Charging Safety
Charge with battery box lid open for venting gases and heat.
Chemical Warning (California Prop 65)
Product contains a chemical known to cause cancer, birth defects, or reproductive harm.
New Battery Preparation
Give new batteries a full charge before use; check cables and connectors.
Battery Vent Cap Installation
Vent caps must be correctly installed and tight during operation.
Battery Cleaning and Watering
Keep batteries clean; water after charging unless plates are exposed.
Advanced Battery Care and Mast Syncing
Battery Discharge Limits
For best life, do not discharge batteries below 80% of rated capacity.
Charging Temperature Limits
Avoid charging at temperatures above 120 degrees F or ambient.
Charger and Battery Pack Matching
Always use the provided matched charger and battery pack system.
Aging Battery Maintenance
Aging batteries need longer charging, may need more watering, and have decreased capacity.
Lead Acid Battery Charging
Bring lead acid batteries up to full charge at earliest opportunity; avoid partial charge.
Extreme Temperature Effects
Extreme temperatures affect battery performance; consult specialist for solutions.
Inactivity and Storage
Charge fully, disconnect, store cool (above 32°F), boost every two months if inactive.
Re-sync While Deployed
Raise mast to full height, press raise button for 5-second bursts until deployed.
Re-sync While Compact
Lower mast to full height, press lower button for 5-second bursts until compact.
Brake Burnishing Procedures
Standard Burnishing Method
Involves 20-50 brake applications at 40mph, using 8-10 volts to trailer brakes.
Advanced Burnishing Method
Driving at 60-70 mph, applying trailer brakes without locking up.
Safety Instructions and Responsibilities
Safety Warning Labels
Read and follow all instructions and safety labels for personal protection.
Pre-Use Understanding and Training
Understand instructions and be properly trained before using equipment.
Inquiries and Liability
Direct inquiries to Malta Dynamics; they are not liable for injuries from misuse or out-of-scope use.
User Responsibility for Maintenance
User is responsible for maintenance, training, and inspection records; bi-annual recertification required.
Unauthorized Alteration/Repair
Unit shall not be altered or repaired unless authorized by manufacturer.
Proper Equipment Usage
Equipment must only be used as instructed by the manufacturer.
Component Combination Restrictions
Use of components must adhere to instructions; combinations are prohibited.
Chemical Exposure Avoidance
Avoid exposing system to chemicals affecting performance; contact manufacturer for guidance.
Moving Machinery and Sharp Edges
Use extreme caution around moving machinery and sharp edges.
Inspection Procedures
Inspection Frequency
Visual inspection by user before each use; competent person inspection annually.
Record Keeping
Keep detailed inspection records; use provided inspection chart.
Systems Involved in Falls
Systems involved in a fall must be removed from service immediately for inspection.
Harsh Environment Inspections
Harsh environments may require more frequent formal inspections.
Corrective Actions for Damage
Remove damaged equipment from service and tag 'DO NOT USE'.
Inspection Record Form
Form to maintain records for equipment inspection (Date, User, Pass/Fail).
Detailed Inspection and Quality Checks
Pre-use Inspection Checklist
Detailed checklist for inspecting wiring, lights, tires, battery, welds, bolts, cylinders, hoses, jacks, labels.
Action for Failed Inspection
If any part fails inspection, tag machine 'DO NOT USE' and contact dealer.
Initial Quality Inspection
Quality Inspection Form
Form for first inspection after receipt: Purchase Date, Serial No, Inspection Items, Pass/Fail.
Physical Damage Check
Inspect for physical damage to body, hardware, connectors, anchorage points, bolts, and labels.
SRL Inspection
Inspect SRL for damage, hook condition, and latch operation.
Limited Warranty Information
Warranty Period and Coverage
One-year warranty from shipment date for defects in material/workmanship under normal use.
Warranty Exclusions
Excludes wear items, parts manufactured by others, abuse, alterations, or non-manufacturer parts.
Sole Responsibility and Options
Sole responsibility is repair, replacement, or refund upon prepaid return; dealer repair is an alternative.
Exclusion of Consequential Damages
Not liable for loss of profits, revenue, use, or consequential damages.
Warranty Registration
Registration Information Required
Collects contact, company, purchase, and serial number details for warranty validation.
Submission Deadline
Return registration card via mail, fax, or email within 30 days of purchase to validate warranty.
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