Hitachi ZX210LCH-5G Workshop Manual

Hitachi ZX210LCH-5G Workshop Manual

Hydraulic excavator
Table of Contents

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URL:http://www.hitachi-c-m.com
PRINTED IN JAPAN (K) 2012, 02
PART NO.
WDCD-EN-00
Workshop Manual
ZX
200
-5G
200LC
-5G
210H
-5G
210LCH
-5G
210K
-5G
210LCK
-5G
Hydraulic Excavator
Service Manual consists of the following separate Part No.
Technical Manual (Operational Principle)
Technical Manual (Troubleshooting)
Workshop Manual
Engine Manual
: Vol. No.TODCD-EN
: Vol. No.TTDCD-EN
: Vol. No.WDCD-EN
: Vol. No.EDCD-EN

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Summarization of Contents

INTRODUCTION
To The Reader
Guidance for users of the manual.
Manual Composition
Explains the structure and content of the manual.
SAFETY
Recognize Safety Information and Signal Words
Explains safety alert symbols, signal words, and their meanings.
Follow Safety Instructions
Provides essential instructions for safe operation and maintenance of the machine.
Hazard Prevention and Emergency Preparedness
Addresses risks like noise, debris, tipping, fires, and provides emergency guidelines.
Safe Machine Operation and Handling
Covers guidelines for driving, operating from the seat, and avoiding common accidents.
SYMBOL AND ABBREVIATION
Symbol / Abbreviation
Defines symbols and abbreviations used throughout the manual for clarity.
SECTION 1 GENERAL INFORMATION
Group 1 Precautions for Disassembling and Assembling
Provides essential safety and procedural guidelines for disassembling and assembling components.
Group 2 Tightening
Details specifications and procedures for tightening bolts and nuts correctly.
Group 4 Bleeding Air
Explains procedures for bleeding air from hydraulic and fuel systems.
Group 6 Preparation
Covers preparation steps before starting inspection and maintenance procedures.
SECTION 2 MAINTENANCE STANDARD
Group 1 Upperstructure
Covers maintenance standards for upperstructure components like the pump device and swing motor.
Group 2 Undercarriage
Details maintenance standards for undercarriage components such as travel motors and sprockets.
Group 3 Front Attachment
Provides maintenance standards for front attachment components like pins, bushings, and cylinders.
SECTION 3 UPPERSTRUCTURE
Group 1 Cab
Covers removal, installation, and dimensions of the cab and its components.
Group 4 Engine
Covers the removal, installation, and related procedures for the engine.
Group 8 Pump Device
Details the removal, installation, disassembly, and assembly of the pump device.
Group 9 Control Valve
Covers the removal, installation, disassembly, and assembly of the control valve.
SECTION 4 UNDERCARRIAGE
Group 1 Swing Bearing
Covers removal, installation, disassembly, and assembly of the swing bearing.
Group 2 Travel Device
Details removal, installation, disassembly, and assembly of the travel device, including motors and brake valves.
Group 4 Track Adjuster
Covers the removal, installation, disassembly, and assembly of the track adjuster and related components.
Group 6 Track
Explains the removal and installation procedures for the track.
SECTION 5 FRONT ATTACHMENT
Group 1 Front Attachment
Covers removal and installation procedures for the entire front attachment.
Group 2 Cylinder
Details the removal, installation, disassembly, and assembly of boom, arm, and bucket cylinders.

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