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Biorock Manuals
Water Filtration Systems
MONOBLOCK 3-900
Installation & user manual
Biorock MONOBLOCK 3-900 Installation & User Manual
Monoblock systems
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Contents
Table of Contents
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Table of Contents
A. Installation Guide Monoblock Systems
Table of Contents
Sizing
The Monoblock Sewage Treatment Plant
General Points
Precautions
Identification
Handling and Transport
Operating Principles of Your Monoblock System
Primary Compartment: Operating Principle
Secondary Compartment: Operating Principle
MONOBLOCK System: Technical
Installation Layout N°2: Pumped Discharge
Installation Layout N°1: Gravity Discharge (Non-Electric)
Installation Layouts
Installation of the System
Installation Principles
Before the Installation of the Complete System
Installation in Dry Ground Conditions
Installation and Digging in Dry Ground Conditions
Installation of the Tank in Dry Ground Conditions
Backfilling in Dry Ground Conditions
Installation in Wet Ground Conditions
Installation in Specific Sites
Installation in Difficult Areas and Sites
Installation in Difficult Ground Conditions
Backfilling in Difficult Sites
Incline too Steep
Installations under Roads, Courtyards or Storage Areas
Other Specific Cases
Ventilation and Water Distribution
Ventilation of the Primary Compartment ("Primary Tank")
Ventilation of the Secondary Compartment ("Bioreactor")
Water Distribution
BIOROCK Media
Securing the Lids
Stopping and Restarting the System
Conformity and Work Completion
Recommendations of Use and Maintenance
Compliance with Regulations and Standards
Warranty
B. User Guide
Safety Instructions
Sustainability
Sustainable Development
Useful Information
Waste Disposal
Energy Recovery
Material Recycling
Polyethylene and PVC
The BIOROCK Media
Operating and Maintenance Instructions
Primary Compartment and Effluent Filter
Secondary Compartment
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INSTALLATION & USER GUIDE
FOR THE
MONOBLOCK SYSTEMS:
MONOBLOCK-2
MONOBLOCK-3
Installation and User guide – MONOBLOCK Systems – 06-12-2016
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A. Installation Guide Monoblock Systems
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B. User Guide
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Summarization of Contents
THE MONOBLOCK SEWAGE TREATMENT PLANT
GENERAL POINTS
Provides an overview of the MONOBLOCK system, its components, and treatment process.
SIZING
Details the capacities (P.E.) and specifications for MONOBLOCK-2 and MONOBLOCK-3 units.
PRECAUTIONS
Important safety and operational precautions for using the MONOBLOCK system.
IDENTIFICATION
Instructions on how to identify the MONOBLOCK unit and its serial number.
HANDLING AND TRANSPORT OF THE TANKS
Guidelines for safely lifting, handling, and transporting the tanks.
OPERATING PRINCIPLES OF YOUR MONOBLOCK SYSTEM
PRIMARY COMPARTMENT – OPERATING PRINCIPLE
Explains the function and process within the primary treatment compartment.
SECONDARY COMPARTMENT - OPERATING PRINCIPLE
Details the aerobic purification process in the secondary compartment.
MONOBLOCK SYSTEM: TECHNICAL
Provides technical specifications and materials used in the MONOBLOCK system.
INSTALLATION LAYOUTS
INSTALLATION LAYOUT N°1: GRAVITY DISCHARGE (non-electric)
Illustrates the system setup for gravity discharge without external power.
INSTALLATION LAYOUT N°2: PUMPED DISCHARGE
Depicts the system configuration for pumped discharge, requiring a pump.
INSTALLATION OF THE SYSTEM
INSTALLATION PRINCIPLES
General principles and dimensions for installing the MONOBLOCK system.
INSTALLATION IN DRY GROUND CONDITIONS
Specific instructions for installing the system in dry and stable ground.
INSTALLATION IN HIGH GROUND WATER CONDITIONS
Procedures and precautions for installing the system in areas with high groundwater.
INSTALLATION IN «DIFFICULT» AREAS AND SITES
Guidance for installing the system in challenging ground conditions like clay or rocks.
INSTALLATION UNDER ROADS, COURTYARDS OR STORAGE AREAS
Requirements for installing the system beneath trafficable areas.
INCLINE TOO STEEP (>5%)
Advice for installations on steep inclines.
VENTILATION AND WATER DISTRIBUTION
VENTILATION OF THE PRIMARY COMPARTMENT
Explains the ventilation requirements for the primary treatment compartment.
VENTILATION OF THE SECONDARY COMPARTMENT
Details the ventilation system for the secondary aerobic compartment.
WATER DISTRIBUTION
Instructions on ensuring proper water flow and distribution within the system.
BIOROCK MEDIA
Information about the BIOROCK media, its function, and handling.
SECURING THE LIDS
Guidelines for properly closing and securing the system's access lids.
STOPPING AND RESTARTING THE SYSTEM
CONFORMITY AND WORK COMPLETION
RECOMMENDATIONS FOR USE AND MAINTENANCE
COMPLIANCE WITH REGULATIONS AND STANDARDS
WARRANTY
SAFETY INSTRUCTIONS
SUSTAINABLE DEVELOPMENT
USEFUL INFORMATION
Provides general information related to sustainable development.
SUSTAINABILITY
Explains the principles of sustainable development in relation to the system.
WASTE DISPOSAL
Information on how to dispose of waste generated by the system.
POLYETHYLENE AND PVC
Discusses the properties and recovery of system materials like PE and PVC.
ENERGY RECOVERY
Discusses energy recovery from system materials.
MATERIAL RECYCLING
Details the recycling process for system materials like PE and PVC.
THE BIOROCK MEDIA
Information on the BIOROCK Media's recyclability and disposal.
OPERATING AND MAINTENANCE INSTRUCTIONS
PRIMARY COMPARTMENT AND EFFLUENT FILTER
Detailed maintenance procedures for the primary compartment and its filter.
SECONDARY COMPARTMENT
Maintenance guidelines for the secondary treatment compartment and BIOROCK media.
Appendix 1: Technical drawings of the MONOBLOCK-2 (2000 L Primary Compartment)
Drawing (Cross section) of 1x MONOBLOCK-2 in dry ground conditions
Illustrates the system layout and components in dry ground conditions.
Drawing (Cross section) of 1x MONOBLOCK-2 in high ground water conditions
Shows the system configuration for installations in high groundwater areas.
General overview (layout) of 1x MONOBLOCK-2
Provides a general layout diagram of the MONOBLOCK-2 system.
Aeration & Water distribution schematic of 1x MONOBLOCK-2
Diagrams the aeration and water distribution systems for MONOBLOCK-2.
Cross section of the layers of BIOROCK Media in 1x MONOBLOCK-2
Details the layered structure of BIOROCK Media within the MONOBLOCK-2.
Technical drawing of 1x MONOBLOCK-2-700 (up to 4 PE)
Technical drawing and specifications for the MONOBLOCK-2 (4 PE) model.
Technical drawing of 1x MONOBLOCK-2-800 (up to 5 PE)
Technical drawing and specifications for the MONOBLOCK-2 (5 PE) model.
Technical drawing of 1x MONOBLOCK-2-900 (up to 6 PE)
Technical drawing and specifications for the MONOBLOCK-2 (6 PE) model.
Appendix 2: Technical drawings of the MONOBLOCK-3 (3000 L Primary Compartment)
Drawing (Cross section) of 1x MONOBLOCK-3 in dry ground conditions
Illustrates the system layout and components in dry ground conditions.
Drawing (Cross section) of 1x MONOBLOCK-3 in high ground water conditions
Shows the system configuration for installations in high groundwater areas.
General overview (layout) of 1x MONOBLOCK-3
Provides a general layout diagram of the MONOBLOCK-3 system.
Aeration & Water distribution schematic of 1x MONOBLOCK-3
Diagrams the aeration and water distribution systems for MONOBLOCK-3.
Cross section of the layers of BIOROCK Media in 1x MONOBLOCK-3
Details the layered structure of BIOROCK Media within the MONOBLOCK-3.
Technical drawing of 1x MONOBLOCK-3-800 (up to 5 PE)
Technical drawing and specifications for the MONOBLOCK-3 (5 PE) model.
Technical drawing of 1x MONOBLOCK-3-900 (up to 6 PE)
Technical drawing and specifications for the MONOBLOCK-3 (6 PE) model.
Appendix 3: MAINTENANCE AND ACTIONS FORM
Appendix 5: REGISTRATION FORM FOR YOUR MONOBLOCK PLANT - WARRANTY
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