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Biorock MONOBLOCK-3-6 V3 User Manual

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21
N° Ddp:
2022-003
EN 12566-3+A2
USER'S
MANUAL
MONOBLOCK-3-6 V3
6 PE Capacity
August 2022

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Summary of Contents for Biorock MONOBLOCK-3-6 V3

  • Page 1 N° Ddp: 2022-003 EN 12566-3+A2 USER’S MANUAL MONOBLOCK-3-6 V3 6 PE Capacity August 2022...
  • Page 2 Guidelines (A) and the User Guide (B) in this User's Manual. Follow the instructions for maintenance and visual checks to keep the device working properly. Please do not hesitate to contact your BIOROCK distributor for any queries or further assistance. Thank you for choosing BIOROCK.
  • Page 3  NF DTU 64.1 standard for ventilation (anaerobic compartment)  NF C 15-100 standard for electrical safety if electrical equipment is present  Regulation Construction Products RPC 305/2011  NF P98-331 standard for the opening and backfilling of excavations (§6.1 and 6.2) MONOBLOCK-3-6 V3...
  • Page 4 GENERAL TABLE OF CONTENTS INSTALLATION GUIDELINES..........5 USER GUIDE ..............32 APPENDIX ................50 MONOBLOCK-3-6 V3...
  • Page 5 Installation guidelines MONOBLOCK-3-6 V3 Capacity up to 6 P.E. MONOBLOCK-3-6 V3...

  • Page 6: Table Of Contents

    INSTALLATION UNDER ROADWAY, YARD OR STORAGE AREA ........22 OTHER SPECIAL CASES ....................... 22 EXTENSIONS AND COVERS ACCESSORIES ................23 COMMISSIONING ......................... 26 CONFORMITY OF THE WORKS AND REPORT OF THE END OF THE WORKS ....29 WARRANTIES ........................... 30 MONOBLOCK-3-6 V3...

  • Page 7: The Treatment System

    BIOROCK® media. The BIOROCK® media has a double function: it is a support for the bacterial biomass that degrades the carbonaceous pollution and also acts as a filter to retain the formed sludge. Like the BIOROCK®...
  • Page 8 It is mandatory to allow sampling at the effluent outlet. If the location does not allow direct access, a sampling chamber (supplied as an option) must be installed at the outlet of the treatment tank. MODEL PARAMETERS MONOBLOCK-3-6 V3 MAX. POPULATION EQUIVALENT Up to 6 PE PRIMARY TANK VOLUME...

  • Page 9: Usage

    (supplied as an option). 1.3 IDENTIFICATION AND TRACEABILITY Before installing, it is imperative to copy the serial number of each tank on the documents to be kept by the customer in Appendix 4 and 5 of this User’s Guide. MONOBLOCK-3-6 V3...

  • Page 10: Handling And Transportation Of The Tanks

    A. INSTALLATION GUIDELINES When you look at the tank facing the BIOROCK® , the serial number can be found: On an identification plate inside the tank, • indicated by this mark on the figure below • Engraved on the face located on your right in the bottom of the top rounding;...
  • Page 11 Make sure that the tank is kept horizontal during the various handling operations. Technical data for tank handling: • Tank dimensions: 3796 x 1150 x 2088 mm (L x W x H) Tank weight: 395 KG • MONOBLOCK-3-6 V3...

  • Page 12: Standard Installation Diagrams

    The pump must be easily accessible, so as to allow all necessary interventions and must not be equipped with macerator devices The electrical installation must comply with the requirements of the NF C 15-100 • standard, The pump delivery pipe must be equipped with a non-return valve. • MONOBLOCK-3-6 V3...

  • Page 13: Installation Of The Works

    The present manual can in no way replace the documentation and manuals of the manufacturer of non-BIOROCK® products integrated into the structure by the user. The collection and evacuation of domestic wastewater in the building up to the treatment system must be carried out in accordance with good practice.
  • Page 14 The junctions of the MONOBLOCK V3 system (supply and evacuation) are made by the  installer in a watertight manner by interlocking with flexible jointed pipes (in synthetic rubber) of 110 mm diameter. The choice of pipe diameters must comply with article MONOBLOCK-3-6 V3...

  • Page 15: Installation On Dry Ground

    Any pocket of peat, silt or other material of poor bearing capacity must be purged and replaced by a good quality backfill. MONOBLOCK-3-6 V3...
  • Page 16 Continue backfilling with sand or gravel up to 200 mm below the covers (a total of 1800  mm of sand or gravel from the bottom of the tank). The surface backfilling of the devices is carried out with topsoil (maximum thickness 200  MONOBLOCK-3-6 V3...

  • Page 17: Installation In Wet Ground

    During operation, the rise in the water table must not exceed the water line (1340 mm from the bottom of the tank). MONOBLOCK-3-6 V3...
  • Page 18 The anchoring of the tank is done by positioning 2 x Tor iron of 10 mm diameter all  (2). around the tank at the level of the legs of the MONOBLOCK V3 MONOBLOCK-3-6 V3...
  • Page 19 Continue backfilling with stabilized sand up to 200 mm below the covers (a total of  1800 mm of stabilized sand height from the bottom of the tank). The surface backfill of the devices is made with topsoil (maximum thickness of 200  MONOBLOCK-3-6 V3...

  • Page 20: Installation In Difficult Terrain

    The depth of the bottom of the excavation must allow a slope of 2% minimum on  the raw domestic sewage pipe, for the connection between the sewage outlet and the system. MONOBLOCK-3-6 V3...
  • Page 21 In addition, it must ensure that the pipes and any extensions are covered with  sufficient backfill height to allow for subsequent settling. Covers shall not be buried and shall remain accessible for maintenance.  MONOBLOCK-3-6 V3...

  • Page 22: Installation Under Roadway, Yard Or Storage Area

    The surface backfill is identical to that applied in dry conditions. It is essential not to forget to make a special section in the lower part of the wall, to allow for the evacuation of residual water around the tank. MONOBLOCK-3-6 V3...

  • Page 23: Extensions And Covers Accessories

    The extension is screwed on the 2 lugs of the tank with M8 screws. Each extension set includes the necessary accessories for raising the pre-filter, the  air inlet, the alarm and the adjustment system of the distribution device (distribution tray). MONOBLOCK-3-6 V3...
  • Page 24 - provides the necessary openings for the different risers: manholes, ventilation, alarm, pre- filter. Slab to be defined Schematic diagram for 1 … or 2 … or 3 extension extensions extensions MONOBLOCK-3-6 V3...
  • Page 25 The characteristics of the slab (positioning, reinforcement, dimensions, thickness, etc.) are determined by a design office. Moreover, the accesses are adapted to these loads, i.e. classified covers adapted to the applied loads (mini B125 according to NF EN 124-1), all validated by a design office. MONOBLOCK-3-6 V3...

  • Page 26: Commissioning

    (the upper limit of the brush must be positioned at the water level): 1.2 Check that the distribution tray is leveled. Check that the water coming out of the primary tank feeds the trough and that it tilts in both directions equally. MONOBLOCK-3-6 V3...
  • Page 27 3 m). The lower vent is equipped with a vent cap and placed between 150 mm and 500 mm from the ground or free of vegetation and snow. Fermentation gases must be evacuated through the upper ventilation located at least 40 cm above the roof ridge. MONOBLOCK-3-6 V3...
  • Page 28 The accessibility to the system and all the covers must be guaranteed. At the end of the commissioning operation, the covers must be secured. 4- STARTING / STOPPAGE The start-up period of the installation is at least one week, which corresponds to the MONOBLOCK-3-6 V3...

  • Page 29: Conformity Of The Works And Report Of The End Of The Works

    (Appendix 5) and send it back to the manufacturer whose address is mentioned on the said form. This document, duly completed and received by BIOROCK®, allows the user to obtain a control visit from the manufacturer. It is available in each MONOBLOCK V3 device at delivery and attached to the User's Guide.

  • Page 30: Warranties

    ( Appendix 5 "Form prior to the BIOROCK® control visit", in the User's Guide or on www.sav.biorock.fr). It is advisable to fill in this form jointly with the installer in charge of the works, and to return it to the address indicated on the document within 120 days after the commissioning.
  • Page 31 BIOROCK® SARL Name of your distributor: 4-5 Zone d’Activités Economiques Contact: Le Triangle Vert Company stamp: L-5691 ELLANGE - Luxembourg Email : info@biorock.com Phone : 00 352 26 65 00 26 MONOBLOCK-3-6 V3...
  • Page 32 MONOBLOCK-3-6 V3 Capacity up to 6 P.E. MONOBLOCK-3-6 V3...
  • Page 33 THE TREATMENT SYSTEM ..........Erreur ! Signet non défini. SAFETY INSTRUCTIONS ..................34 END-OF-LIFE RECYCLING ..................36 SEWAGE WASTE ....................36 POLYETHYLENE AND PVC .................. 36 BIOROCK® MEDIA ................... 37 MAINTENANCE AND UPKEEP .................. 37 ANNUAL MAINTENANCE ................. 38 SPECIAL MAINTENANCE ................44 MALFUNCTIONS ....................46...

  • Page 34: Safety Instructions

    B. USER GUIDE 1. SAFETY INSTRUCTIONS Relating to the start-up and operation of the BIOROCK® compact wastewater treatment plants BIOLOGICAL RISK Every day, a person discharges a large quantity of organic and mineral matter into his  sewage. This matter contains in particular phosphorus (from detergents), 1 to 10 billion germs per 100 ml and particularly microbial fecal germs (bacteria and pathogenic viruses responsible for sometimes very serious diseases).
  • Page 35 MONOBLOCK-3-1000 V3 tested in a treatment efficiency test = 0 kWh/d) and does not generate any noise (declared sound level of 0 dB). Thus, the MONOBLOCK-3-6 V3 treatment systems do not require any external energy source and avoid any noise pollution.

  • Page 36: End-Of-Life Recycling

    ANC installation. The BIOROCK® media at the end of its life can be taken in charge by BIOROCK® and/or by a service provider and be directed towards a specialized treatment channel such as the recycling of rock wool, the treatment on a composting platform (horticultural waste) and the energetic valorization in accordance with the regulations in force.

  • Page 37: Biorock® Media

    The BIOROCK® media waste is inert but, in the case of individual sanitation installations, when the BIOROCK® media of the treatment unit is replaced, it means that it is soiled by sludge and it is necessary, in the same way as the sludge during the emptying of the primary tank, to entrust its management to BIOROCK®...

  • Page 38: Annual Maintenance

     Check that the inlet pipe feeds the trough and that it swings in both directions (in §A 4.1 point 1.4)  Check the flow of treated water out of the treatment unit via the sampling manhole, the outlet or the pumping station (supplied as an option). MONOBLOCK-3-6 V3...
  • Page 39  Plunge the pipe at the entrance of the Primary Tank (the pipe must be plunged first  on the side with the flap valve) Once the bottom of the tank is reached, raise the sludge rod  MONOBLOCK-3-6 V3...
  • Page 40 The maximum height of sludge allowed from the bottom of the tank is 700 mm (with a tolerance of 5 cm) for the MONOBLOCK-3-6 V3. Call in an approved emptying contractor to carry out the draining operation from the opening at the head of the primary tank (the compartment closest to the raw water inlet).
  • Page 41 B. USER GUIDE The table below shows the draining frequency of the MONOBLOCK-3-6 V3 model, estimated based on the theoretical model, as the draining threshold was not reached on the model tested in treatment efficiency during the test period. CAPACITY...
  • Page 42 During operation, the alarm indicator is in the low position at ground level. In case of problem, the rise in level causes the float to rise, a red light appears. Lift the alarm slightly and let it fall back down by itself to check its operation.  There should be no resistance. MONOBLOCK-3-6 V3...
  • Page 43 Left: Plastic media. Right: BIOROCK media (underneath the plastic media layer) Be sure to note your observations on the maintenance logbook (Appendix 4). In case of clogging, settling or stagnation, contact the BIOROCK After Sales Service (https://sav.biorock.com/). 9. Check that the ventilation system is working properly Follow the procedure described in point 2 of commissioning §A 4.2...

  • Page 44: Special Maintenance

    Remove the top layer of plastic rings and store them separately. For handling the media, use a metal hook to hold the bags. Remove the middle layer of BIOROCK® media. Also, use the metal hook to hang the net that conditions the media.
  • Page 45 1-Checking the flow §A 4.1) Make sure that the lids are locked at the end of the operation. BIOROCK® will take care of the replacement and the evacuation of the BIOROCK® media at the end of its life. 2. Replacing the Effluent filter The Effluent filter must be replaced if the brush bristles are crushed in the center or damaged, making the filtration defective.

  • Page 46: Malfunctions

    The tables below allow to determine the possible causes of the dysfunction. It is possible to contact our after-sales service (sav.biorock.com), the installer or the distributor of the system. Indicate on the maintenance logbook any action carried out on the system (Appendix 4).
  • Page 47 Rise of water towards the building Clogging at the inlet of the Primary tank (no or little flow Contact BIOROCK® Customer Service or its installer of raw Sewage at the inlet)  Open the cover to have access to the Sewage inlet.
  • Page 48 TREATMENT UNIT Odour Nuisance Possibles causes Actions  Malfunction of the Primary tank (see table above 3.4.1 Contact the BIOROCK® After Sales Service or its installer Primary tank)  Check the correct operation of the Primary  Insufficient ventilation (ventilation...
  • Page 49  by the trough and the distribution tray media).  Annual maintenance not carried out  If the report shows that the Biorock media is degraded (deteriorated structure for example), proceed to its replacement (Replacement of the Biorock® media §B 3.3.1) Triggering of the visual alarm Contact the BIOROCK®...
  • Page 50 1.2 Plan for the installation and maintenance of the wastewater treatment plant - Installation on wet ground………………………………………………………………………………………………………………..51 Appendix 2 2.1 MONOBLOCK-3-6 V3 system layout………………………………………………………………………………….52 Appendix 3 3.1 Details of the media layers……………………………………………………………………………………………….53 3.2 Hydraulic and aeraulic flow diagram of the system………………………………………………………….53 Appendix 4 Maintenance and monitoring to be completed by the user…………………....54...
  • Page 51 MONOBLOCK-3-6 V3 APPENDIX APPENDIX MONOBLOCK-3-6 V3...
  • Page 52 APPENDIX MONOBLOCK-3-6 V3...
  • Page 53 APPENDIX PP ring layer 200 mm BIOROCK Media layer 600 mm PP ring layer 300 mm APPENDIX Water Flow Air Flow MONOBLOCK-3-6 V3...
  • Page 54 (date, COMMENTS THE PROVIDER performed volume emptied) (excluding oil change) It is recommended to call upon a qualified professional for the maintenance work and for any intervention to be carried out on the non collective sanitation equipment. MONOBLOCK-3-6 V3...
  • Page 55 (see our conditions) Important Information: If this form isn’t returned to BIOROCK within 120 days the installation of the system, there will be no warranty at the system INSTALLATION FORM FOR A BIOROCK SYSTEM This form must be completed and returned to: DISTRIBUTOR : …………………………………………………………...
  • Page 56 APPENDIX MONOBLOCK-3-6 V3...

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