Related Manuals for Biorock MONOBLOCK-3 Series
Summary of Contents for Biorock MONOBLOCK-3 Series
- Page 1 INSTALLATION & USER GUIDE FOR THE MONOBLOCK SYSTEMS: MONOBLOCK-2 MONOBLOCK-3 Installation and User guide – MONOBLOCK Systems – 06-12-2016 1 / 49 PAGE...
- Page 2 TABLE OF CONTENTS INSTALLATION GUIDE ......5 USER GUIDE ........... 25 APPENDICES .......... 39 Installation and User guide – MONOBLOCK Systems – 06-12-2016 2 / 49 PAGE...
- Page 3 The instructions for the maintenance and visual checks of the system will ensure that you have a reliable and long-lasting sewage treatment plant. Please do not hesitate to contact your BIOROCK distributor for any queries or further assistance. Thank you for choosing BIOROCK.
- Page 4 Installation and User guide – MONOBLOCK Systems – 06-12-2016 4 / 49 PAGE...
- Page 5 A. INSTALLATION GUIDE MONOBLOCK SYSTEMS: MONOBLOCK-2 MONOBLOCK-3 Installation and User guide – MONOBLOCK Systems – 06-12-2016 5 / 49 PAGE...
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Page 6: Table Of Contents
Ventilation of the Primary Compartment (“Primary tank”) ............18 Ventilation of the Secondary Compartment (“Bioreactor”) ............19 Water distribution ........................19 BIOROCK media…......................... 21 Securing the lids ........................... 21 6. STOPPING AND RESTARTING THE SYSTEM ................ 23 7. CONFORMITY AND WORK COMPLETION ................23 8. -
Page 7: The Monoblock Sewage Treatment Plant
The MONOBLOCK plant consists of 2 compartments in a single tank. The primary treatment (anaerobic) takes place in the first compartment which is equipped with a BIOROCK effluent filter. The secondary treatment (aerobic) takes part in the second compartment. -
Page 8: Precautions
Important precautions for the proper use of the MONOBLOCK system: Please note that BIOROCK shall not be responsible for any installation design parameters and groundworks at any case. We recommend to involve a civil engineer or a specialized design office in the design of the system installation if necessary and to follow best practices of the industry. -
Page 9: Identification
A. INSTALLATION GUIDE 1. THE MONOBLOCK TREATMENT PLANT 1.4 IDENTIFICATION Before installing please copy the serial number of each tank on to the documents to be kept by the customer (Appendix 5 of this Guide.) When looking at the tank facing the CE logo , , the serial number is: marked as on the drawing below... -
Page 10: Primary Compartment: Operating Principle
The MONOBLOCK system consists of three biological filtration stages and one aeration stage. (See Appendice 1.5 : Détail of BIOROCK media layer) M The pre-treated water is spread over the surface of the first layer of BIOROCK media by an effluent distribution system and penetrates into the media for purification. -
Page 11: Monoblock System: Technical
Each unit has a serial number that is located on the right side of the tank (A/Chapter 1.3) All materials in the BIOROCK plants are resistant to corrosion and guarantee a long-term lifespan The tanks are made by rotational molding in HDPE (High Density Polyethylene) ... -
Page 12: Installation Layouts
A. INSTALLATION GUIDE > 3. INSTALLATION LAYOUTS 3. Installation layouts The installation of the MONOBLOCK depends on the available site, gradient, type of ground, the level of the water inlet and the discharge options. When the outlet for final effluent is not accessible, a sampling shaft should be installed. When using a final effluent pump the pump shaft can be used as a sampling shaft. -
Page 13: Installation Of The System
This chapter provides a guide to the installation and commissioning of the MONOBLOCK system. This manual cannot be a substitute for documentation and instructions from manufacturers of non- BIOROCK products integrated into the system by the user. Please take photographs of each stage of the installation with particular... -
Page 14: Before The Installation Of The Complete System
A. INSTALLATION GUIDE 4. INSTALLATION OF THE SYSTEM 4.1.1 Before the installation of the complete system Always keep the system accessible Check the tank and associated equipment (options, connections, seals, etc.) Before installation, see technical details for each system; ... -
Page 15: Backfilling In Dry Ground Conditions
Do not exceed 300 mm per water filling and compaction cycle Backfilling around and filling both the Primary Tank and BIOROCK unit with water should take place at the same time. -
Page 16: Installation In Specific Sites
A. INSTALLATION GUIDE 4. INSTALLATION OF THE SYSTEM 4.4 INSTALLATION IN «DIFFICULT» AREAS AND SITES Conditions of installation: Difficult ground conditions can be unstable ground, clay, rocks, etc. If necessary, ensure the adequate drainage of the excavation during installation and anchor the unit to the concrete slab. -
Page 17: Installations Under Roads, Courtyards Or Storage Areas
A. INSTALLATION GUIDE 4. INSTALLATION OF THE SYSTEM 4.5 INSTALLATION UNDER ROADS, COURTYARDS OR STORAGE AREAS Installation conditions: L Roads, courtyards or storage areas: The installation will be carried out in accordance with the preceding paragraphs, taking into account the nature of the soil. For an installation under roads, courtyards or storage areas, a distribution slab of reinforced concrete should be constructed and placed above the tank ... -
Page 18: Ventilation And Water Distribution
A. INSTALLATION GUIDE > 5. VENTILATION AND WATER DISTRIBUTION 5. VENTILATION & WATER DISTRIBUTION Never smoke in the vicinity of the installation or sewage works in general. Never enter the tanks without taking the necessary safety precautions such as ventilation, air monitoring, air supply and other procedures as required. Always have someone else on site if entering confined spaces. -
Page 19: Ventilation Of The Secondary Compartment ("Bioreactor")
Visually check the water flowing from the primary compartment through the effluent filter then to the second compartment. Make sure that the BIOROCK media is completely saturated with water. Water should be at the same level in both compartments. -
Page 20: Biorock Media
In normal use the BIOROCK Media should not be removed or replaced. The top layer of the BIOROCK Media may have to be rinsed after a period of time if contaminated with solids. -
Page 21: Securing The Lids
A. INSTALLATION GUIDE > 5. VENTILATION AND WATER DISTRIBUTION 5.5 SECURING THE LIDS The lids of the MONOBLOCK tank should remain accessible for maintenance Always close and secure the lids after use using a screw driver. Always close and secure the lids Always keep the lids accessible Make sure the lids are air tight The lids are for pedestrian use only... -
Page 22: Stopping And Restarting The System
A. INSTALLATION GUIDE > 6. STOPPING AND RE-STARTING THE SYSTEM 6. STOPPING AND RESTARTING THE SYSTEM The establishment of an efficient biomass varies. The system start-up period differs depending on the system size, its location, the temperature and especially the conditions of use. For long periods of shutdown or non-use of the system (absence periods), no special precautions are required. -
Page 23: Compliance With Regulations And Standards
10 years warranty on the BIOROCK media * 25 years warranty on the BIOROCK tanks * The 10 years warranty shall only apply if the annual maintenance is carried out by a BIOROCK approved installer or supervised by a trained BIOROCK Certified professional... - Page 24 The maintenance book must be made available in the event of a complaint. BIOROCK warranty: - 10 years on the BIOROCK Media (biological part of the treatment plant). - 25 years on BIOROCK tanks - 2 years on electrical options, supplied by BIOROCK...
- Page 25 B. USER GUIDE B. USER GUIDE MONOBLOCK SYSTEMS: MONOBLOCK-2 MONOBLOCK-3 Installation and User guide – MONOBLOCK Systems – 06-12-2016 25 / 49 PAGE...
- Page 26 Energy recovery ......................29 2.2.2. Material recycling ......................29 2.2.3. The BIOROCK Media ..................... 29 3. OPERATING AND MAINTENANCE INSTRUCTIONS ............. 30 Primary Compartment and Effluent filter..................31 Secondary Compartment ......................34 Installation and User guide – MONOBLOCK Systems – 06-12-2016...
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Page 27: Safety Instructions
B. USER GUIDE > 1. SAFETY INSTRUCTIONS 1. SAFETY INSTRUCTIONS Related to the installation and operation of a MONOBLOCK System NOTE: Consult with certified professionals regarding all installation and maintenance work, and for all operations undertaken on this sewage treatment plant. Your distributor and/or your installer will advise you on how to set up a maintenance contract. -
Page 28: Sustainable Development
Sludge produced in the Primary Compartment must be removed by a licensed contractor. The used BIOROCK media can be returned to BIOROCK or to a BIOROCK Certified Partner for recycling. The effluent filter for the Primary Compartment can be disposed after rinsing. -
Page 29: Polyethylene And Pvc
2.2.3 The BIOROCK media The BIOROCK media is inert but if there is a need to replace some of the media tit must be cleaned before recycling. The used BIOROCK Media can be returned to BIOROCK for recycling. -
Page 30: Operating And Maintenance Instructions
An annual service and maintenance contract should be set up for your MONOBLOCK system. Shall this not be the case, consult a BIOROCK Certified Installer or a BIOROCK® trained and approved company for the maintenance on your sewage treatment plant. -
Page 31: Primary Compartment And Effluent Filter
B. USER GUIDE > 3. OPERATING AND MAINTENANCE RECOMMANDATIONS 3.1 PRIMARY COMPARTMENT AND EFFLUENT FILTER BIOROCK highly recommends users to set up a maintenance contract with their local dealer or Certified Installer to ensure long lasting efficiency of BIOROCK products. Completing the maintenance book together with a BIOROCK Certified Professional is a condition for warranty. - Page 32 B. USER GUIDE > 3. OPERATING AND MAINTENANCE RECOMMANDATIONS Effluent Filter cleaning and replacement The BIOROCK effluent filter should be checked annually and cleaned (rinsed) or replaced when required. Open the cover at the PVC pipe that provides access to the Effluent Filter ...
- Page 33 B. USER GUIDE > 3. OPERATING AND MAINTENANCE RECOMMANDATIONS If blockage at the water inlet of the Primary Compartment Unscrew the lid, take the PVC cap away and unblock using a stiff plastic brush or similar tool Rinse the pipe if necessary using a hosepipe ...
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Page 34: Secondary Compartment
B. USER GUIDE > 3. OPERATING AND MAINTENANCE RECOMMANDATIONS 3.2 SECONDARY COMPARTMENT The warranties including the 10 years BIOROCK warranty on the media shall only apply if the annual maintenance is carried out by a BIOROCK approved installer or supervised by a trained BIOROCK Certified professional. - Page 35 B. USER GUIDE > 3. OPERATING AND MAINTENANCE RECOMMANDATIONS Cleaning or replacement procedure for the BIOROCK Media The BIOROCK Media can be removed using a metal hook or a rake. The BIOROCK media can be returned to a local BIOROCK partner. BIOROCK will arrange media recycling after use.
- Page 36 The BIOROCK Media may settle progressively as the water flows through it. This generally occurs after some years of usage. Should this occur, just shake the BIOROCK media bags manually and placed them back in the baskets. Make sure that each layer of bags completely covers the surface of the Treatment Compartment with no free space between the bags which should always overlap each other.
- Page 37 68 holes Top view Bottom view Check water dispersion on top of the BIOROCK media and clean the water distribution system using a hosepipe if necessary. a/ Open the lid and remove the 50mm water inlet pipe. b/ Remove water distribution system and water dispersion plate.
- Page 38 B. USER GUIDE > 3. OPERATING AND MAINTENANCE RECOMMANDATIONS Checking of the treated effluent at the Secondary Compartment outlet To be done annually Treated effluent discharge at the outlet of the MONOBLOCK : No stagnant water should be noticed at the outlet of the system. Water should continuously flow by gravity.
- Page 39 1.3 General overview (layout) of 1x MONOBLOCK-2 ................41 1.4 Aeration & Water distribution schematic of 1x MONOBLOCK-2 ..........41 1.5 Cross section of the layers of BIOROCK Media in 1x MONOBLOCK-2 ........... 42 1.6 Technical drawing of 1x MONOBLOCK-2-700 (up to 4 PE)…............42 1.7 Technical drawing of 1x MONOBLOCK-2-800 (up to 5 PE)…..
- Page 40 C. APPENDICES APPENDIX 1 APPENDIX 1 Installation and User guide – MONOBLOCK Systems – 06-12-2016 40 / 49 PAGE...
- Page 41 C. APPENDICES APPENDIX 1 APPENDIX 1 Installation and User guide – MONOBLOCK Systems – 06-12-2016 41 / 49 PAGE...
- Page 42 C. APPENDICES APPENDIX 1 APPENDIX 1 Installation and User guide – MONOBLOCK Systems – 06-12-2016 42 / 49 PAGE...
- Page 43 C. APPENDICES APPENDIX 1 APPENDIX 1 Installation and User guide – MONOBLOCK Systems – 06-12-2016 43 / 49 PAGE...
- Page 44 C. APPENDICES APPENDIX 2 APPENDIX 2 Installation and User guide – MONOBLOCK Systems – 06-12-2016 44 / 49 PAGE...
- Page 45 C. APPENDICES APPENDIX 2 APPENDIX 2 Installation and User guide – MONOBLOCK Systems – 06-12-2016 45 / 49 PAGE...
- Page 46 C. APPENDICES APPENDIX 2 APPENDIX 2 Installation and User guide – MONOBLOCK Systems – 06-12-2016 46 / 49 PAGE...
- Page 47 C. APPENDICES APPENDIX 2 Installation and User guide – MONOBLOCK Systems – 06-12-2016 47 / 49 PAGE...
- Page 48 C. APPENDICES APPENDIX 3 MAINTENANCE AND ACTIONS FORM To be completed – TO BE KEPT BY THE USER DATE OF FIRST COMMISSIONING: ….…… / …….… / ………. Product N° of tank: (see page 9 in the user’s guide) Warning: Please keep sludge emptying documents and proofs validated by the contractor. DATE WORK CARRIED OUT CONTRACTOR’S NAME...
- Page 49 C. APPENDICES Installation and User guide – MONOBLOCK Systems – 06-12-2016 49 / 49 PAGE...
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