Goodman GC9S80 Service And Troubleshooting

Goodman GC9S80 Service And Troubleshooting

Single stage gas furnaces

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Service and Troubleshooting
GM9S80, AM9S80, GC9S80, AC9S80, VM9S80, VC9S80 & Accessories
Pride and workmanship go into every product to provide
our customers with quality products. It is possible, however,
that during its lifetime a product may require service.
Products should be serviced only by a qualified service
technician who is familiar with the safety procedures
required in the repair and who is equipped with the proper
tools, parts, testing instruments and the appropriate service
manual. REVIEW ALL SERVICE INFORMATION IN THE
APPROPRIATE SERVICE MANUAL BEFORE
BEGINNING REPAIRS.
Only personnel that have been trained to install, adjust,
service or repair(hereinafter, "service") the equipment
specified in this manual should service the equipment. The
manufacturer will not be responsible for any injury or
property damage arising from improper service or service
procedures. If you service this unit, you assume responsi-
bility for any injury or property damage which may re-
sult. In addition, in jurisdictions that require one or more
licenses to service the equipment specified in this manual,
only licensed personnel should service the equipment.
Improper installation, adjustment, servicing or repair of
the equipment specified in this manual, or attempting to
install, adjust, service or repair the equipment specified in
this manual without proper training may result in product
damage, property damage, personal injury or death.
80% Single Stage Gas Furnaces
WARNING
Copyright © 2021 Goodman Manufacturing Company, L.P.

TABLE OF CONTENTS

IMPORTANT INFORMATION ............................................ 2
PRODUCT IDENTIFICATION ........................................... 4
SYSTEM OPERATION ...................................................... 5
SCHEDULED MAINTENANCE ....................................... 25
SERVICING ..................................................................... 29
CHECKING VOLTAGE .............................................. 30
CHECKING WIRING .................................................. 30
CHECKING THERMOSTAT, WIRING ....................... 30
CIRCUIT ...................................................................... 31
CHECKING DUCT STATIC ........................................ 32
CHECKING TEMPERATURE RISE .......................... 32
CHECKING PRIMARY LIMIT CONTROL ................. 33
INDUCED DRAFT BLOWER MOTOR ...................... 35
CHECKING GAS VALVE (REDUNDANT) ................ 35
CHECKING MAIN BURNERS ................................... 35
CHECKING ORIFICES .............................................. 35
CHECKING GAS PRESSURE .................................. 36
CHECKING HOT SURFACE IGNITER ..................... 38
CHECKING FOR FLASHBACK ................................. 38
CHECKING PRESSURE SWITCH............................ 38
HIGH ALTITUDE APPLICATION ............................... 39
CHECKING FOR DELAYED IGNITION .................... 39
BOARDS ..................................................................... 40
CHECKING FLAME SENSOR ................................... 40
AIRFLOW TABLES ........................................................ 42
1 STAGE STATUS CODES ........................................... 50
1 STAGE TROUBLESHOOTING CODES.................... 52
WIRING DIAGRAMS ....................................................... 54
RS6621008
July 2021

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Summarization of Contents

Service and Troubleshooting
Important Information and Safety
Provides essential safety warnings, hazard information, and operational precautions.
Product Identification and Nomenclature
Details the model numbering system and component identification for furnaces.
System Operation Modes
Explains normal sequences for heating, cooling, fan-only, and power-up modes.
Scheduled Maintenance Procedures
Outlines annual inspection, cleaning, and checks for furnace components like blowers and burners.
Servicing and Diagnostics
Covers troubleshooting for electrical, gas, and control system issues, including component checks.
Airflow and Performance Tables
Presents data tables for CFM and temperature rise across different static pressures and models.
1-Stage Status and Control Codes
Lists status codes, menu navigation, and options for single-stage furnace control.
1-Stage Troubleshooting Codes
Provides a chart for diagnosing furnace faults based on LED status and symptoms.
Wiring Diagrams and Connections
Illustrates the electrical system layout, component connections, and wiring color codes.

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