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Manuals
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Wizard Manuals
Industrial Equipment
JS
Operating and service manual
Wizard JS Operating And Service Manual
Drum deheader
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Model Designation and Features
General Warnings and Precautions
Section 1 - General Information
Description
MODEL DESCRIPTIONS (See Illustrations
Standard Power Source
Electric
Air
Support Tower
WIZARD COVER LIFTER (Model F Only)
Wizard Dekinker
Bung Wrench
Section 2 - How to Use Your Wizard
Before Placing the Wizard on a Drum
Placing the Wizard on a Drum
Starting the Unit
Cutting the Drum
Non-Automatic Units
Automatic Units
Section 3 - Removing Drum Lids
CUTTING TECHNIQUE (Models F and G Only)
Section 4 - Cutter Wheel Positioning
Location of Cutting Position
Height of Cut Adjustment
Depth of Cut Adjustment
Non-Automatic Units
Automatic Units
Section 5 - Proper Use and Care
Section 6 -- Factory Servicing
Shipping Instructions
Section 7 -- General Maintenance and Repair
Maintenance for Industrial Units
Field Servicing
Retaining Rings
Swivel Connector Removal
Drive Chain Removal
Head Removal and Replacement
Lubrication
Electric Motors
Gear Reducers
Section 8 -- Cutter Wheel and Drive Roller Adjustment and Maintenance
Cutter Wheel or Drive Roller Removal and Replacement from Front Shaft
Cutter Wheel or Drive Roller Removal and Replacement from Rear Shaft
Section 9 -- Shaft Assemblies
Front Shaft Removal and Replacement
Rear Shaft Removal and Replacement
Section 10 -- Troubleshooting Procedures
Electric Models
Unit Does Not Run (May also Give off Sparks)
Unit Stalls or Does Not Start
Unit Does Not Cut Drums
Unit Is Unstable - Wobbles While Traveling Around Drum
Top Drum Head Cannot be Removed (Model F)
Unit Does Not Run or Cut
Air Models
Unit Does Not Run
Unit Runs too Slow
Unit Does Not Cut Drums (Manual Models)
Unit Does Not Cut Drums (Automatic Models)
Top Drum Head Cannot be Removed (Model F)
Unit Does Not Run or Cut
Section 11 - Parts Lists
All Three Units
Section 12 -- Glossary
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TABLE OF CONTENTS
WIZARD DRUM TOOL CO.
Wizard
®
DRUM DEHEADER
OPERATING and SERVICE MANUAL
Electric, Air and Automatic Air
Models F, G & J
Serial No. _________________
Wizard Drum Opener Operating and Service Manual; Version 2.0, Rev D
i
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Summarization of Contents
Model Designation and Features
Model Descriptions
Details the three basic models (F, G, J) and their cutting types (OC, IC, OS).
Serial Numbers
General Warnings and Precautions
Safety Hazards and Guidelines
Covers electrical, mechanical, and explosive hazards with essential safety instructions for operation.
General Information
Description
Overview of WIZARD drum openers, their capabilities, design, and modular construction.
Standard Power Source
Information on electric and air motor power sources, their specifications, and operational requirements.
Support Tower
Wizard Cover Lifter
Wizard Dekinker
Bung Wrench
How to Use Your Wizard
Before Placing the Wizard on a Drum
Steps to prepare the drum and the opener before placing it on the drum for operation.
Placing the Wizard on a Drum
Instructions on correctly positioning the drum opener on the drum chime for cutting.
Starting the Unit
Guidance on how to start the electric or air-driven drum opener and manage the power cord/air line.
Cutting the Drum
Non-Automatic Units Operation
Step-by-step instructions for cutting the drum using the manual adjusting screw handle.
Automatic Units Operation
Instructions for engaging the cutter wheel and allowing the automatic air unit to cut the drum.
Removing Drum Lids
Cutting Technique (Models F and G Only)
Explains the correct cutting depth and technique for Models F and G openers for optimal results.
Cutter Wheel Positioning
Location of Cutting Position
Details how to position the cutter wheel relative to the drum chime for Models F, G, and J.
Height of Cut Adjustment
Instructions for adjusting the chime roller settings to control the height of the cut.
Depth of Cut Adjustment
Procedures for adjusting the cutter wheel depth to ensure it penetrates only one metal layer.
Proper Use and Care
Factory Servicing
Shipping Instructions
General Maintenance and Repair
Maintenance for Industrial Units
Outlines daily and bi-monthly checks for industrial model maintenance.
Field Servicing
Information on performing light servicing and maintenance with ordinary hand tools.
Swivel Connector Removal
Step-by-step instructions for removing the swivel connector from the drum opener.
Drive Chain Removal
Procedures for removing and replacing the drive chain on the drum opener.
Head Removal and Replacement
Lubrication
Electric Motors
Notes that electric motors are lifetime lubricated and typically do not require additional lubrication.
Gear Reducers
Advises checking gearbox grease annually and using specific EP-O grease if additional lubrication is needed.
Cutter Wheel and Drive Roller Adjustment and Maintenance
Removal and Replacement from Front Shaft
Detailed steps for removing and replacing the cutter wheel or drive roller from the front shaft assembly.
Removal and Replacement from Rear Shaft
Detailed steps for removing and replacing the cutter wheel or drive roller from the rear shaft assembly.
Shaft Assemblies
Front Shaft Removal and Replacement
Instructions for removing and replacing the front shaft assembly and its components.
Rear Shaft Removal and Replacement
Instructions for removing and replacing the rear shaft assembly and its components.
Troubleshooting Procedures
Electric Models Troubleshooting
Lists common problems for electric models and their possible causes and remedies.
Troubleshooting (cont.)
Air Models Troubleshooting
Lists common problems for air models and their possible causes and remedies.
Parts Lists
Glossary
Table of Contents
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