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Conveyor maintenance manual
FlexLink conveyors XS, XL, XM, XH, XK, XB
Contents
General safety and design considerations ................. 2
Introduction ........................................................... 2
Maintenance............................................................... 4
System maintenance............................................. 4
Maintenance instructions ...................................... 4
Introduction to drive units ...................................... 5
Slip clutch adjustment ........................................... 6
Inspection - drive units ......................................... 8
Inspection - conveyor chains................................ 9
Inspection - safety devices ................................. 12
Replacement of worn parts - slide rails .............. 14
Anchoring slide rail.............................................. 15
Troubleshooting ....................................................... 17
Checklist/maintenance schedule.............................. 18
System dismantling and disposal ............................. 19
Important safety precautions............................... 19
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Table of Contents
Related Manuals for FlexLink XK
Summarization of Contents
General Safety and Design Considerations
Introduction
Overview of essential aspects for safe conveyor system design and operation.
Safeguarding Measures
Methods to protect personnel from hazards like pinch points and falling objects.
Maintenance
System Maintenance
Guidance for planned maintenance schedules and competent personnel.
Safety Considerations During Maintenance
Essential safety instructions to be followed before starting any maintenance work.
Maintenance Instructions Overview
Directions for standard FlexLink components and general maintenance principles.
Warranty and Guarantee Information
Details on warranty coverage for FlexLink conveyors and conditions for claims.
Spare and Replacement Parts
Information on how to obtain spare or replacement parts for the system.
Maintenance Checklist and Schedule
A suggested schedule for performing maintenance tasks based on operating hours.
Introduction to Drive Units
Types of Drive Units
Description of the four main types of drive units: end, intermediate, catenary, and horizontal bend.
Chain Transmission and Guards
Information on chain transmission, guards, and gearing protection for drive units.
Slip Clutch Adjustment
Slip Clutch Versions and Adjustment
Adjustment procedures for both old and new versions of the slip clutch.
Preparations for Slip Clutch Adjustment
Steps to take before performing slip clutch adjustment, including safety measures.
Slip Clutch Adjustment Table (Old Type)
Table providing force values and corresponding adjustment divisions for old slip clutch types.
Slip Clutch Adjustment (New Type)
Step-by-step guide for adjusting the new type of slip clutch.
Slip Clutch Adjustment Table (New Type)
Table with force values for adjusting new slip clutch types.
Inspection – Drive Units
Roller Chain Transmission Inspection
Procedures for checking and lubricating the roller chain transmission and tensioner.
Gear Motor Inspection
Guidance on checking worm gear motors and geared motors as per supplier instructions.
Conveyor Chain Guides Inspection
Checking the condition and fit of guides that direct the conveyor chain into the drive unit.
General Drive Unit Inspection
Performing a general inspection of the drive unit, including covers and parts.
Inspection – Conveyor Chains
Conveyor Chain Types
Overview of common conveyor chain types: plain, cleated, friction, and wedge.
Special Chain Types Inspection
Inspection and cleaning recommendations for cleated, friction, and wedge chains.
Conveyor Chain Tension Check
Procedure for checking conveyor chain tension and acceptable slack levels.
Inspection – Slide Rails, Beams, Idlers, Bends
Slide Rail Inspection
Detailed checks for slide rails, including fastening points, joints, wear, and damage.
Beams, Idlers, and Bends Inspection
Inspection of conveyor beams, idler ends, and bends for damage or deformation.
Inspection – Safety Devices
Safety Devices Inspection
Regular checks of chain guards, protective covers, and slack protection plates.
Replacement of Worn Parts – Conveyor Chain
Conveyor Chain Removal
Steps for safely disconnecting and removing the conveyor chain from the system.
Conveyor Chain Installation
Procedure for installing a new conveyor chain, ensuring correct direction and tension.
Replacement of Worn Parts – Slide Rails
Slide Rail Replacement
Instructions for correctly assembling and fitting slide rails to ensure smooth operation.
Anchoring Slide Rail
Anchoring Slide Rail with Rivets
Step-by-step guide for fixing slide rails using aluminium rivets.
Anchoring Slide Rail with Plastic Screws
Step-by-step guide for fixing slide rails using plastic screws.
Troubleshooting
Troubleshooting Jerky Running
Identifies causes of jerky running and provides corrective actions.
Troubleshooting Noise Issues
Lists potential causes of noise and their solutions.
Troubleshooting Drive Unit/Chain Mismatch
Addresses scenarios where the drive unit runs but the chain does not.
Troubleshooting Plastic Parts Wear
Explains causes of abnormal wear on plastic parts and corrective measures.
Troubleshooting Motor Overheating
Diagnoses motor overheating causes and suggests corrective actions.
Checklist/Maintenance Schedule
Maintenance Checklist and Schedule Details
A comprehensive checklist of maintenance tasks with recommended frequencies and corresponding page references.
System Dismantling and Disposal
Safety Precautions for Dismantling
Crucial safety measures to be observed during the dismantling process.
Tools for Dismantling
Lists the necessary tools for dismantling a FlexLink conveyor system.
Conveyor System Dismantling Procedure
Step-by-step instructions for dismantling the conveyor system and its components.
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