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Conveyor maintenance manual
FlexLink conveyors XS, XL, XM, XH, XK, XB
Contents
General safety and design considerations ................. 2
Introduction ........................................................... 2
Maintenance............................................................... 4
System maintenance............................................. 4
Maintenance instructions ...................................... 4
Introduction to drive units ...................................... 5
Slip clutch adjustment ........................................... 6
Inspection - drive units ......................................... 8
Inspection - conveyor chains................................ 9
Inspection - safety devices ................................. 12
Replacement of worn parts - slide rails .............. 14
Anchoring slide rail.............................................. 15
Troubleshooting ....................................................... 17
Checklist/maintenance schedule.............................. 18
System dismantling and disposal ............................. 19
Important safety precautions............................... 19
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Table of Contents
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Summarization of Contents
General Safety and Design Considerations
Introduction and Safeguarding Principles
Overview of safety, critical factors, and safeguarding methods like guards and warnings.
General Safety and Design Considerations
Component-Specific Safety
Safety considerations for drive, idler, and bend units, plus cleated chains.
Maintenance and Control System Safety
Ensuring guarding effectiveness during maintenance and control system safety protocols.
Maintenance
System Maintenance Overview
Guidance for planned maintenance, including non-FlexLink equipment.
Safety and Instructions
Essential safety precautions and maintenance instructions for FlexLink systems.
Support and Scheduling
Information on spare parts, warranty, and maintenance schedules.
Introduction to Drive Units
Drive Unit Types and Descriptions
Covers the four types of drive units: end, intermediate, catenary, and horizontal bend.
Chain Transmission Details
Information on roller chain transmission, direct drives, and necessary guards.
Slip Clutch Adjustment
Preparation and Safety
Covers slip clutch purpose, necessary preparations, and critical safety warnings.
Old Type Adjustment Procedure
Detailed steps and tables for adjusting the old version of the slip clutch.
Slip Clutch Adjustment
New Type Adjustment Procedure
Step-by-step instructions and tables for adjusting the new version of the slip clutch.
Inspection – Drive Units
Chain Transmission and Guides
Inspecting roller chain transmission, lubrication, tension, and chain guides.
Motor and General Unit Checks
Checking gear motors and performing general drive unit inspections, including covers.
Inspection – Conveyor Chains
Chain Types and Cleaning
Describes common chain types and cleaning procedures for specialized chains.
Inspection – Conveyor Chains
Chain Tension and Shortening
Checking chain tension, managing slack, and procedures for shortening chains.
Inspection – Slide Rails, Beams, Idlers, Bends
Slide Rail Checks and Joint Integrity
Procedures for checking slide rails, joints, and handling deformed sections.
Beam, Idler, and Bend Inspection
Inspecting conveyor beams, idler ends, and bends for damage and wear.
Inspection – Safety Devices
Protective and Safety Device Checks
Regular checks of safety devices like chain guards and slack protection plates.
Replacement of Worn Parts – Conveyor Chain
Conveyor Chain Removal
Steps for safely disconnecting and removing the conveyor chain.
Conveyor Chain Installation
Procedure for fitting a new conveyor chain, testing movement, and checking slack.
Replacement of Worn Parts – Slide Rails
Slide Rail Replacement Procedure
Detailed instructions for replacing slide rails, covering assembly, joints, and cutting.
Slide Rail Mounting Tools
Guidance on using specific tools and drill fixtures for slide rail mounting.
Anchoring Slide Rail
Slide Rail Fixing Methods
Explains fixing slide rails to the beam using aluminium rivets or plastic screws.
Aluminium Rivet Installation
Step-by-step guide for using aluminium rivets, including checks and spacing.
Anchoring Slide Rail
Plastic Screw Installation
Step-by-step guide for using plastic screws, including cutting heads and ensuring smoothness.
Troubleshooting
Common Running Issues
Addresses jerky running, noise, and drive unit/chain operational problems.
Component-Specific Issues
Covers abnormal wear on plastic parts and motor overheating on drive units.
Checklist/Maintenance Schedule
Maintenance Checklist and Intervals
A checklist of general checks with operating hours/time intervals and page references.
System Dismantling and Disposal
Safety and Dismantling Procedures
Important safety precautions and general procedures for dismantling the conveyor system.
Specific Model Dismantling
Lists required tools and detailed steps for dismantling specific FlexLink conveyor models.
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