Gravely Promaster 200 Service Manual
Gravely Promaster 200 Service Manual

Gravely Promaster 200 Service Manual

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Promaster 100/160/200
Service Manual
Models 991001-008, 992006-016, 992301-304
08484400 08/00
Printed in USA

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Summarization of Contents

Introduction
The Manual
Explains the purpose and structure of the service manual.
Service and Replacement Parts
Guidance on ordering parts and making service inquiries.
Technical Service Communications
Information on how Gravely communicates technical updates to dealers.
Safety
Safety Alerts
Explains symbols and terms used for safety precautions.
Preparation
Guidelines for preparing the unit and work area before service.
Safety Rules
General safety guidelines for operation and work area.
General Maintenance & Adjustments
Controls and Features
Identifies and describes the main controls and features of the unit.
General Lubrication
Details lubrication points and intervals for smooth operation.
Tensioning the Hydro Pump Belt
Procedure for adjusting the tension of the hydro pump belt.
Adjusting the Unit to Track Straight
Steps to correct steering alignment issues for straight tracking.
Leveling the Mower Deck
Instructions for adjusting the mower deck for proper cutting height.
Engine
Engine Troubleshooting
Chart to help diagnose and resolve engine problems.
Check Spark Plug
Procedure for inspecting and replacing spark plugs.
Engine Removal and Installation
Step-by-step guide for removing and installing the engine.
Mower Deck
Replacing Mower Belt
Procedure for replacing the mower drive belts.
Mower Blade
Guidance on checking, sharpening, and replacing mower blades.
50" Mower, Promaster 100 & 160
Covers mower removal, spindle removal, and spindle repair procedures.
50" and 60" Mower, Promaster 200
Instructions for removing the mower deck assembly.
Mower Lift System
Mower Frame
Procedure for removing the mower frame assembly.
To Replace Wheel Axle
Steps for removing, inspecting, and reinstalling the wheel axle.
Hydraulic System
Overview and maintenance of the mower lift hydraulic system.
Drive Train
Transmission Troubleshooting
Chart to diagnose and resolve hydro transmission issues.
PTO Clutch Installation
Procedure for reinstalling the PTO clutch assembly.
Wheel and Hub Removal
Steps for removing the wheels and hubs from the unit.
Hydraulic System
Run-In Procedure
Steps to follow after hydraulic system maintenance for proper bleeding.
Filter Change
Instructions for replacing the hydraulic system filter.
Hydraulic Pump Removal
Detailed steps for removing the hydraulic pump assembly.
Overhaul Seal Kit Instructions
Procedure for using seal kits to overhaul pump components.
Electrical
Tools
Lists specialized tools required for electrical repair work.
Battery
Safety precautions and procedures for battery handling and maintenance.
Charging
Instructions for charging the unit's battery.
Electric Clutch
Explanation and testing of the electric clutch operation.
Checking the PTO Clutch
Procedures for measuring PTO clutch coil resistance and current draw.
Continuity Diagrams
Illustrations showing electrical component connection states.
991000 Electrical
Electrical checkout and testing for specific models.

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