Table of Contents
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2020
2020
2020
2020
TRX520FA5 4x4 AT
TRX520FA5 4x4 AT
TRX520FA6 4x4 AT with Power Steering
TRX520FA6 4x4 AT with Power Steering
TRX520FA7 4x4 AT Deluxe
TRX520FA7 4x4 AT Deluxe
FOURTRAX FOREMAN RUBICON
FOURTRAX FOREMAN RUBICON
Read this manual carefully,
it contains important safety information.
Minimum recommended operator age: 16
Models sold in and used in California:
The removal or modification of evaporative
emission-related parts on this OHRV is illegal. Violators
may be subject to civil and/or criminal penalties as
provided under California and federal law.
OWNER'S MANUAL
OWNER'S MANUAL
Part Number
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Table of Contents
Related Manuals for Honda FourTrax Rubicon TRX520FA7 2020
Summarization of Contents
ATV Safety
Important Safety Information
Key safety recommendations for operating the ATV.
Safety Labels
Information about safety labels on the ATV.
Indicators & Displays
Multi-function Display
Detailed explanation of the multi-function display functions.
Speed and Mileage Unit Changing
Instructions on how to change speed and mileage units.
4WD Indicator
Explanation of the 4WD indicator on the display.
LOW Indicator
Explanation of the LOW indicator when L range is engaged.
Gear Position Indicator
Describes the gear position indicator and its displays.
Fuel Gauge
Shows the fuel gauge and tank capacity.
Digital Clock
Information on how to adjust the digital clock.
Odometer
Details on the odometer function and read-out.
Tripmeter
Explains the tripmeter function and how to reset it.
Coolant Temperature Gauge
Describes the coolant temperature gauge and its readings.
Hour meter
Explains the hour meter for tracking engine operation.
Maintenance Tripmeter/Maintenance Hour meter
Information on maintenance trip/hour meters.
Instruments & Controls
Operation Component Locations
Visual guide to the location of various ATV controls.
Controls & Features
Details on various controls and features of the ATV.
Before Riding
Protective Apparel
Recommendations for choosing and wearing proper riding gear.
Rider Training
Importance of ATV operator courses and skill development.
Age Recommendation
Specifies the minimum recommended operator age for the ATV.
No Passengers
States that the ATV is designed for one person only.
No Alcohol or Drugs
Warning against operating the ATV under the influence of alcohol or drugs.
Is Your ATV Ready to Ride?
Guidance on performing pre-ride inspections for the ATV.
Pre-ride Inspection
Checklist of items to inspect on the ATV before riding.
Basic Operation & Riding
Safe Riding Precautions
General safety guidelines for operating the ATV.
Off-road Use Only
Emphasizes that the ATV is designed for off-road use only.
Keep Hands and Feet on Controls
Importance of maintaining balance and control by keeping hands on handlebars and feet on footpegs.
Control Speed
Advice on choosing a proper and safe riding speed.
Use Care on Unfamiliar or Rough Terrain
Precautions for riding on challenging or unknown terrain.
Do Not Perform Stunts
Warning against performing dangerous stunts like wheelies or jumps.
Starting & Stopping the Engine
Instructions for safely starting and stopping the engine.
Shifting Gears
Information on shift modes and how to change gears.
Riding in Reverse
Instructions and precautions for riding in reverse.
Servicing Your Honda
The Importance of Maintenance
Explanation of why regular maintenance is essential for the ATV.
Maintenance Safety
Safety precautions to follow when performing maintenance tasks.
Important Safety Precautions
Critical safety measures to observe before starting maintenance.
Maintenance Schedule
Schedule outlining required service intervals and tasks.
Maintenance Record
Section to keep track of maintenance performed on the ATV.
Service Preparations
Information on preparing for maintenance tasks.
Maintenance Component Locations
Diagrams showing the location of maintenance components.
Tool Kit
Details about the included tool kit for maintenance.
Owner’s Manual Storage
Instructions on where to store the owner's manual on the ATV.
Seat Removal
Steps for removing the seat to access components.
Rear Fender Cover Removal
Instructions for removing the rear fender cover.
Tank Cover Assembly Removal
Steps for removing the tank cover assembly.
Clip Removal
How to remove and install clips used on the ATV.
Fluids & Filters
Procedures for servicing various fluids and filters.
Fuel
Information on fuel recommendations and refueling.
Engine Oil & Filter
Procedures for checking, adding, and changing engine oil and filter.
Rear Final Gear Oil
Recommendations and procedures for rear final gear oil.
Front Final Gear Oil
Recommendations and procedures for front final gear oil.
Coolant
Information on coolant recommendations and level checks.
Air Cleaner
Procedures for cleaning and maintaining the air cleaner.
Engine
Information related to engine maintenance and operation.
Throttle
Details on throttle freeplay and inspection.
Spark Plug
Recommendations and procedures for spark plug inspection and replacement.
Valves
Information on valve clearance inspection.
Spark Arrester
Maintenance procedures for the spark arrester.
Chassis
Information related to the ATV's chassis components.
Suspension
Details on suspension systems and adjustments.
Brakes
Information on brake system maintenance and fluid checks.
Tires
Guidance on tire pressure, inspection, repair, and replacement.
Guards
Information on engine guards, skid plates, and driveshaft guards.
Drivetrain Boots
Inspection of drivetrain boots for damage or grease leaks.
Electrical
Information about the ATV's electrical system.
Battery
Details on battery maintenance, storage, and charging.
Appearance Care
General Recommendations
General advice for cleaning and maintaining the ATV's appearance.
Washing Your ATV with a Mild Detergent
Step-by-step guide for washing the ATV with detergent.
Spray Cleaning Your ATV
Recommendations for using spray cleaners on different ATV conditions.
Cleaning Matte Painted Surfaces
How to clean matte painted surfaces on the ATV.
Aluminum Wheel Maintenance
Maintenance procedures for aluminum wheels.
Exhaust Pipe and Muffler Maintenance
Procedures for cleaning the exhaust pipe and muffler.
Finishing Touches
Advice on using polishes and waxes for the ATV's finish.
Tips
Preparing for a Ride
Advice on planning and preparing for an off-road ride.
What to Take to the Riding Area
Essential items to bring for riding.
What to Take on the Trail
Recommended supplies for carrying on the trail.
Transporting Your Honda
Guidelines for safely transporting the ATV.
Storing Your Honda
Procedures for storing the ATV for extended periods.
Preparation for Storage
Steps to prepare the ATV for storage.
Removal from Storage
Steps for preparing the ATV after storage.
You & the Environment
Tips for environmentally responsible ATV ownership.
Taking Care of the Unexpected
General Guidelines
Practical advice for dealing with common ATV problems.
If Your Engine Quits or Won’t Start
Troubleshooting guide for engine starting issues.
If the Transmission Is Not Functioning Properly
Steps to take if the ATV transmission malfunctions.
Emergency Gear Selection & Operation
Manual procedure for selecting gears when shift switches fail.
If You Have a Flat Tire
Guidance on handling and repairing flat tires.
If the High Coolant Temperature Indicator Lights
Troubleshooting steps for high coolant temperature warnings.
If a Fuse Blows
Information on identifying and replacing blown fuses.
If You Crash
Safety and inspection procedures after a crash.
If You Lose Your Key
What to do if you lose your ATV key.
If the Battery Is Low (or Dead)
Troubleshooting steps for a low or dead battery.
If a Component Fails
Advice on dealing with damaged or failed ATV components.
Technical Information
Vehicle Identification
Information on VIN, engine serial number, and color label.
Specifications
Key dimensions, capacities, and technical data for the ATV.
Break-in Guidelines
Recommended procedures for the ATV's break-in period.
Emission Control Systems
Details on exhaust and evaporative emission control systems.
Oxygenated Fuels
Information on using oxygenated fuels in the ATV.
Catalytic Converter
Information about the catalytic converter and its maintenance.
Consumer Information
Authorized Manuals
List of available service and owner manuals.
Warranty Coverage
Overview of the ATV's warranty coverage.
Warranty Service
Procedures for obtaining warranty service.
Contacting Honda
Information on how to contact Honda for support.
Your Honda Dealer
Information about the services offered by a Honda dealer.
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