Table of Contents
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PLASMA TELEVISION
PDP-507XD
PDP-507XA
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
PDP-507XD
WYVIXK5
PDP-507XA
WYVIXK5
PDP-507XA
WYV5
This service manual should be used together with the following manual(s).
Model No.
PDP-507XD
For details, refer to "Important Check Points for good servicing".
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
Power Requirement
AC 220 V to 240 V
AC 220 V to 240 V
AC 220 V to 240 V
Order No.
ARP3397
SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PDP-507XD
Remarks
ORDER NO.
ARP3396
Remarks
T-IZV OCT. 2006 printed in Japan
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Table of Contents
Related Manuals for Pioneer PDP-507XA
Summarization of Contents
1. NOTES ON SERVICE VISIT
1.1 SAFETY INFORMATION
Essential safety precautions for technicians and product handling during service.
[Important Check Points for Good Servicing]
1. Product safety
Conforming to regulations and maintaining a safe servicing environment.
2. Adjustments
Procedures for optimum performance and confirmation of specifications.
3. Lubricants, Glues, and Replacement parts
Guidance on using specified lubricants and adhesives for proper application.
4. Cleaning
Procedures for cleaning optical pickups, tape heads, and lenses.
5. Shipping mode and Shipping screws
Steps to protect products from damage during transit.
1.2 QUICK REFERENCE UPON SERVICE VISIT
Notes when visiting for service
Important notes for service technicians regarding disassembly and parts replacement.
Adjustments and Settings after replacement of the Assys (Procedures in Factory mode)
Steps for performing adjustments and settings after replacing assemblies using Factory mode.
How to locate several items on the Factory menu
Guide to find specific items within the Factory menu for confirmation.
Quick Reference upon Service Visit 2
Mode transition and structure of layers in Service Factory mode
Visual guide to navigating and understanding the structure of Service Factory mode.
Structure of Layers in Panel Factory Mode 1
Detailed breakdown of the structure within Panel Factory Mode 1.
Structure of Layers in Panel Factory Mode 2
Detailed breakdown of the structure within Panel Factory Mode 2.
Structure of Layers in Service Factory Mode
Hierarchical structure of the Service Factory mode, detailing various sub-modes.
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING SECTION
Exploded view and parts list specific to the packing section of the unit.
4. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4.1 OVERALL CONNECTION DIAGRAM (1/2)
Diagram showing the interconnections between major assemblies (part 1).
5. DIAGNOSIS INFORMATION
5.1 THE FLOW OF DIAGNOSIS
General diagnostic flowcharts for troubleshooting.
5.1.1 FLOWCHART OF FAILURE ANALYSIS FOR THE WHOLE UNIT
Step-by-step flowchart for diagnosing failures in the entire unit.
5.2 POWER DOWN
5.2.1 BLOCK DIAGRAM OF THE POWER-DOWN SIGNAL
Schematic illustrating the power-down signal path and related components.
5.3 SHUT DOWN
5.3.1 BLOCK DIAGRAM OF THE SHUT-DOWN SIGNAL
Schematic illustrating the shut-down signal path and related components.
5.4 NON-FAILURE SYMPTOMS
HDMI: Symptoms concerning the input format and settings
Issues related to HDMI input format settings and their symptoms.
6. DISASSEMBLY
6.1 PCB LOCATION
Visual guide showing the location of various PCBs within the unit.
2 Access to PCB Assys
SIDE Assy
Steps to access the SIDE Assy.
50 X MAIN DRIVE Assy
Steps to access the 50 X MAIN DRIVE Assy.
50 Y MAIN DRIVE Assy
Steps to access the 50 Y MAIN DRIVE Assy.
MAIN Assy
Steps to access the MAIN Assy and remove related components.
7. ADJUSTMENT
7.1 PARTS CHANGE OF NOTES
Notes and considerations when replacing parts.
7.2 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED
Specific adjustments needed after replacing major assemblies.
7.3 ADJUSTMENT REQUIRED WHEN PART IS REPLACED
Notes on replacing parts
Important notes regarding whole Assy replacement for specific parts.
7.4 BACKUP WHEN THE PANEL UNIT IS ADJUSTED
Outline
Overview of where adjustment data is stored and how it's handled.
Backed up data
List of data items that are backed up.
How to copy backup data
Step-by-step instructions for copying backup data using Factory menu or RS-232C.
7.5 ADJUSTMENTS WHEN THE SERVICE PANEL ASSY IS REPLACED
Flowchart for panel replacement
Flowchart guiding panel replacement and subsequent adjustments.
[Preparations]
Preparatory steps and notes before adjusting the panel.
[Supplement]
Additional notes and commands related to panel adjustments.
OUTLINE
Mode switching
Steps to switch between different operating modes for voltage adjustment.
Voltage setting
Procedures for setting Vsus, Vofs, and Vyprst voltages.
Aging
Process of aging the unit to ensure accurate inspection and adjustment.
Actual Vofs adjustment (2 to 4)
Detailed steps for adjusting Vofs, including checking dark cells and voltage values.
CA check with black
Procedure to check for stationary or horizontally moving lit cells with a black mask.
Confirmation of settings
Final checks after voltage adjustment and making necessary settings.
Command transfer
Process of transferring commands after adjustment.
CA check
Visual check of the picture quality after adjustments.
Ranges of the adjustable voltage
Specifies adjustable voltage ranges for checking upper and lower limits.
Standard settings of the unit at shipment
Lists the standard voltage settings as shipped from the factory.
The Definition of Abnormal Cells
Defines abnormal bright and dark cells based on quantity and location.
1 Preparations
Initial setting
Steps for initial setup, including entering Factory mode and setting commands.
Voltage setting
Setting initial values for Vsus, Vofs, and Vyprst.
Aging
Process of aging the unit with a white screen for accurate adjustment.
7.6 ADJUSTMENTS WHEN THE DRIVE ASSYS ARE REPLACED
TIME LAG ADJUSTMENT OF THE CONTROL SIGNAL (SUS-B)
Procedure for measuring and adjusting time lag for SUS-U and SUS-B signals.
time lag of SUS-U gate and SUS-B gate : ∆ Tsus-gub
Explanation of time lag calculation and adjustment.
7.7 HOW TO CLEAR HISTORY DATA
(1) Clearance of logs, using the RS-232C commands
Steps to clear logs using RS-232C commands after entering Factory mode.
(2) Clearance of logs, using the Factory menu
Steps to clear various logs directly from the Factory menu.
8. SERVICE FACTORY MODE
8.1 OUTLINE OF THE SERVICE FACTORY
General overview of the service factory mode.
8.1.1 SERVICE FACTORY MODE TRANSITION CHART
Visual representation of how to navigate between different modes in Service Factory mode.
8.1.2 HOW TO ENTER/EXIT SERVICE FACTORY MODE
Instructions on how to access and exit the Service Factory Mode using remote or RS-232C.
8.1.6 INDICATIONS IN SERVICE FACTORY MODE
Input function
Details on input function selections and their OSD displays.
SIG mode and Screen size
Explanation of SIG mode and screen size indications.
Color system and Signal type
Information on color systems and signal types with OSD displays.
Option (Destination, Panel Generation, etc.)
Details on various options like destination and panel generation.
2 SIG Mode and Screen size (by User is displayed)
Input signal mode table for video signals (resolutions and V frequencies)
Table detailing supported video signal modes and their frequencies.
Input signal mode table for PC signals (resolutions and V frequencies)
Table detailing supported PC signal modes and frequencies.
Current selection of the screen size
Indicates the current screen size selection.
8.2 FACTORY MENU
8.2.1 INFORMATION
Section displaying system information like versions and histories.
8.2.1.1 VERSION (1)
Displays software versions for microcomputers.
8.2.1.2 VERSION (2)
Displays Flash memory versions for various devices.
8.2.1.3 MAIN NG
Shows shutdown NG information for the main unit.
8.2.1.7 HDMI SIGNAL INFO (2)
Displays input signal status of MVDEC terminal
Details on input signal status for MVDEC.
Display of HDMI FACTORY and correspondence of resolution
Comparison of HDMI factory settings with resolution and video formats.
8.2.2 PANEL FACTORY MODE
Operation Items
Lists the adjustable items within the Panel Factory Mode.
8.2.2.1 PANEL INFORMATION
Displays panel version, serial number, and adjustment statuses.
8.2.2.2 PANEL WORKS
Shows operational data like pulse-meter, hour-meter, and temperature.
8.2.2.3 POWER DOWN
Displays power-down history with hour-meter values.
8.2.2.4 SHUT DOWN
Displays shutdown history with hour-meter values.
8.2.2.5 PANEL-1 ADJ (+)
Allows setting of driving pulse timing and driving voltage.
8.2.2.6 PANEL-2 ADJ (+)
Allows setting of white balance and ABL for the panel.
8.2.2.7 PANEL REVISE (+)
Allows setting for panel degradation correction.
8.2.2.8 ETC. (+)
Used for backup and clearance of panel data.
8.2.2.9 RASTER MASK SETUP (+)
Allows setting and indication of RASTER mask.
8.2.2.10 PATTEN MASK SETUP (+)
Allows setting and indication of PATTERN mask.
8.2.2.11 COMBI MASK SETUP (+)
Allows setting and indication of COMBI mask.
8.2.3 OPTION
8.2.3.1 EDID WRITE MODE
Used exclusively for production line.
8.2.3.2 CH PRESET
Used exclusively for production line.
8.2.4 INITIALIZE
8.2.4.1 SYNC DET (+)
Used for technical analysis of sync detection.
8.2.4.2 SG MODE
Mode for signal generation and pattern selection.
8.2.4.3 SG PATTERN
Selection of signal pattern for SG mode.
8.2.4.4 SIDE MASK LEVEL (+)
Configuration for side mask color levels.
8.2.4.5 FINAL SETUP (+)
Initializes flash memory to factory default.
8.2.4.6 CVT AUTO
Used for technical analysis.
8.2.4.7 HDMI INTR POSITION (+)
Used for technical analysis.
9. LIST OF RS-232C COMMANDS
9.1 OUTLINE OF RS-232C COMMANDS
General information about RS-232C commands.
9.1.1 PREPARED TOOLS
Lists necessary tools for using RS-232C commands.
9.1.2 USING RS-232C COMMANDS
Explains how to use RS-232C commands, including switching to SR+/RS-232C.
How to switch SR+/RS-232C ?
Detailed steps for switching between SR+ and RS-232C modes.
9.1.3 COMMAND PROTOCOL
Data format
Specifies the format of control signals sent from the user side controller.
Command processing
Explains the process when a command is input.
Reception confirmation
Describes how the module microcomputer confirms received commands.
Processing in the case of an error
Details how the system handles communication errors.
9.1.4 DEFINITION OF COMMAND
Single functional command
Defines commands that conclude operation solely by the command itself.
Adjustment command and adjustment value
Explains commands used to change parameter values for adjustment.
Set command and Set value
Explains commands used to change parameter set values.
State acquisition command
Commands used to report operational states and set values.
9.3 OUTLINE OF COMMANDS
9.3.1 QS1
Command for acquiring model and version information.
9.3.2 QS2
Command for acquiring panel operational data.
9.3.3 QIP
Command for acquiring operational information of the panel.
9.3.4 QAJ
Command for acquiring panel's factory-preset data.
9.3.5 QPW
Command for acquiring factory-preset video data.
9.3.6 QPM
Command for acquiring accumulated number of pulses.
9.3.7 QPD
Command for acquiring power-down logs.
9.3.8 QSD
Command for acquiring shutdown logs.
9.3.9 QS6
Command for acquiring MTB/MB side's shutdown information.
9.3.10 QMT
Command for acquiring temperature and fan rotation status.
9.3.11 QNG
Command for acquiring MTB/MB side's shutdown information.
9.3.12 DRV
Command for ON/OFF control of the large-power system.
9.3.13 OTHER COMMANDS
Other commands related to factory mode and backup.
10. GENERAL INFORMATION
10.1 POWER ON SEQUENCE
Describes the sequence of operations when the unit is powered on.
10.3 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM
Application:
Situations where this function is useful for diagnosis.
Method:
Step-by-step procedure for using the power on/off function.
Supplemental explanation:
Additional explanations and precautions for the function.
10.5 SPECIFICATION ABOUT THE THERMAL PROTECTION
Reading Value of the Sensor and FAN Drive
Table correlating sensor readings with FAN drive states.
Unit State and Fan Drive
Table showing unit states and corresponding fan operations.
Operation when executing FAN control command
How to operate the fan control via commands.
10.6 PROCESSING IN ABNORMALITY
Circuit diagram
Circuit diagrams illustrating abnormal states.
Specifications for port monitoring
Details for monitoring specific ports during abnormal conditions.
Circuit diagram
Specifications for port monitoring
Port monitoring specifications for DTB antenna power supply.
11. SPECIFICATIONS
11.1 MAIN SPECIFICATIONS
Detailed specifications for the main unit, including pixels, audio, dimensions, etc.
11.3 PANEL FACILITIES
Front view
Illustration of the front panel with numbered terminals.
Rear view
Illustration of the rear panel with numbered terminals.
12. IC INFORMATION
• List of IC
Basic list of integrated circuits used in the unit.
• PIN LAYOUT (Top View)
Pin layout diagrams for specific ICs.
• BLOCK DIAGRAM
Block diagrams for key ICs.
Pin Function
• Pin Function
Detailed pin functions for the SN755870KPZT IC.
Block Diagram
• Block Diagram
Block diagram for R2S11002AFT (IC4701).
Block Diagram
• Block Diagram
Block diagram for R2S11001FT (IC4901).
• Video decoder (for main screen)
• Video decoder (for main screen)
Block diagram and pin functions for the UPD64015AGM-UEU (IC5101).
Pin Function
• Pin Function
Detailed pin functions for the UPD64015AGM-UEU (IC5101).
2.3 I2C bus interface terminal
2.4 Terminal for test
Description of terminals used for testing purposes.
2.5 Clock generator terminal
2.6 Terminal for µPD64031A and µPD64032 digital connection
Terminals for digital connection of µPD64031A and µPD64032.
2.7 Terminal for RGB input
Terminals for RGB input signals.
2.8 ADC1 section terminal
2.9 ADC2 section terminal
Pin functions for the ADC2 section terminals.
2.10 ACD3 section terminal
2.11 ACD4 section terminal
Pin functions for the ACD4 section terminals.
2.12 DAC section terminal
Pin functions for the DAC section terminals.
2.13 Digital image input/output terminal
2.14 timing output terminal
Function of timing output terminals.
• Pin Function
• Pin Function
Detailed pin functions for AD9985KSTZ-110 IC (Outputs, References, Power Supply, Control).
Pin Function
Pin Function
Detailed pin functions for SOGIN, CLAMP, COAST, REF BYPASS, MIDSCV, FILT, and Power Supply terminals.
Pin Function
• Pin Arrangement (Top view)
Pin arrangement for SiI9023CTU (IC5401).
• Block Diagram
Block diagram for SiI9023CTU (IC5401).
Pin Function
• Pin Function
Detailed pin functions for SiI9023CTU (IC5401).
Pin Function
• Pin Function
Detailed pin functions for SiI9023CTU (IC5401) continued.
Pin Function
• Pin Function
Detailed pin functions for SiI9023CTU (IC5401) continued.
• Regulator IC
• Pin Function
Detailed pin functions for LTC3414EFE (IC4102).
• Regulator IC
• Pin Function
Detailed pin functions for LTC3412EFE (IC4103).
• Regulator IC
• Audio Delay IC
Pin arrangement and block diagram for NJU26901E2 (IC4704).
Pin Function
Detailed pin functions for S1170B25UC-OTA and NJU26901E2.
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