Table of Contents
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Table of Contents
Related Manuals for Kanga DT835
Summarization of Contents
Document Revision History
Kanga Loader Identification
Reference for identifying Kanga loader models based on engine type, drive type, model, series, and HP.
Warranty Terms and Conditions
Purchaser Responsibilities for Warranty
Details purchaser's duties regarding maintenance, reporting, and transport for warranty repairs.
Warranty Product Registration
Requirement to return warranty registration card within 30 days of purchase.
Warranty Repair Process
Warranty repairs must be performed by an authorized Kanga Dealer.
Battery Warranty Details
Explains pro-rata warranty coverage for batteries based on age.
Warranty Exclusions and Limitations
Lists items and conditions not covered by the warranty.
Spare Parts Warranty Terms
Spare Parts Warranty Terms and Conditions
Defines the terms and conditions for the 6-month spare parts warranty.
Foreword
Safety Overview
Lists basic safety precautions and identifies warning labels used on the machine.
Contact Kanga Loaders
Service Centre Contact Details
Provides contact details for Kanga Loader service centres across different regions.
Sales and Spares Inquiries
Contact information for Kanga Loader sales and spare parts inquiries.
Official Website
Kanga Loader official website address for more information.
Operator Safety
Pre-Operation Preparation
Instructions for inspecting the machine after delivery and before use.
Safety Symbol and Label Identification
Explains the meaning of danger and warning symbols and PPE pictograms.
Safe Operation Guidelines
Safe Loading, Unloading & Transport
Guidelines for safely loading, unloading, and transporting the Kanga Loader.
Pre-Work Site and Machine Checks
Checks and assessments required before starting work with the loader.
General Operating Safety
Always: Safe Operating Practices
Essential practices and precautions to follow during Kanga Loader operation.
Prohibited Operations
Never: Prohibited Actions
Prohibited actions and practices to avoid during Kanga Loader operation.
Caution: Operating on Slopes
Warnings and guidelines for operating the Kanga Loader on slopes.
Task Planning and Risk Management
Effective JSEA Process
Step-by-step guide for creating a Job Safety and Environmental Analysis (JSEA).
Underground Utility Service Safety
Procedures for identifying and respecting underground utility exclusion zones.
Task Planning and Safety
Site Assessment Procedure
Steps for evaluating terrain stability and site suitability for loader operations.
Personal Safety and PPE
Personal safety measures, including PPE and manual familiarization.
Task Execution and Site Cleanup
Guidelines for safe task execution, coordination, and site cleanup.
SWMS Key Sections
SWMS: Supervision & Personnel
Aspects related to supervision and operator qualifications in the SWMS.
SWMS: Training, Equipment & Controls
Details on training, equipment, materials, and control measures in the SWMS.
SWMS: PPE & Legal Compliance
Required PPE and relevant legislation, codes of practice, and standards for the SWMS.
Risk Significance Calculation Method
Risk Control Legend and Actions
Legend defining risk control actions based on risk ranking.
Operating the Kanga Loader
Pre-Start Checks
Checks and procedures to perform before starting the Kanga Loader engine.
Engine Starting Procedure
Instructions for starting the Kanga Loader engine.
Key Operating Safety Precautions
Essential safety precautions for operating the Kanga Loader, including lever control and slope operation.
Kanga Loader Controls
Loader Maneuvering
Instructions and techniques for maneuvering the Kanga Loader.
Locking Pins Safety Reminder
Important safety reminder regarding the engagement of attachment locking pins.
Parking and Shutdown Procedure
Caution: Parking on Slopes
Warning against parking or leaving the machine on steep slopes.
Using Attachments
Approved Attachments Policy
Policy statement on using only Kanga-designed and approved attachments.
Hydraulic Attachment Connections
Hydraulic Hose Layouts
Diagrams showing hydraulic hose connection layouts on the loader.
QRC Colour Coding for Attachments
Explanation of the colour coding system for hydraulic quick release couplings.
4-in-1 Bucket Operation
Safe & Efficient Bucket Use
Guidelines for safe and efficient operation of the 4-in-1 bucket.
Power Head Attachment Operation
Fitting Power Head and Auger
Steps for attaching the Power Head and auger to the Kanga Loader.
Power Head Pre-Operation Checks
Pre-operation checks required before using the Power Head attachment.
Power Head Digging Operations
Operational procedures for the Power Head attachment, including digging.
Trencher Attachment Operation
Fitting the Trencher Attachment
Steps for attaching the Trencher to the Kanga Loader.
Trencher Pre-Operation Checks
Pre-operation checks for the Trencher attachment, including chain tensioning.
Operating the Trencher
Procedure for operating the Trencher attachment to dig a trench.
Trenching Valve for Trencher
How to set and use the trenching valve for speed control.
Backhoe Attachment Operation
Fitting the Backhoe Attachment
Steps for fitting the Backhoe attachment to the Kanga Loader.
Operating the Backhoe
Procedures for operating the Backhoe attachment.
Bucket Broom Operation
Fitting the Bucket Broom
Steps for attaching the Bucket Broom to the Kanga Loader.
Operating the Bucket Broom
Procedures for operating the Bucket Broom attachment.
Trenching Valve for Bucket Broom Use
How to set and use the trenching valve for the Bucket Broom.
Rotary Hoe Operation
Fitting the Rotary Hoe
Steps for attaching the Rotary Hoe to the Kanga Loader.
Operating the Rotary Hoe
Procedures for operating the Rotary Hoe attachment.
Trenching Valve for Rotary Hoe Use
How to set and use the trenching valve for the Rotary Hoe.
Safety Rules for Attachments
Fork Lift Tynes Safety Rules
Safety rules for operating the Fork Lift Tynes attachment.
Angled Back-Fill Blade Safety Rules
Safety rules for operating the Angled Back-Fill Blade attachment.
4-in-1 Bucket Safety Rules
Safety rules for operating the 4-in-1 Bucket attachment.
Loader Pre-Operation Checklist
Visual Checks
Items to visually inspect on the loader before operation.
Operational Checks
Checks related to the loader's operation and controls.
Service & Guidance Checks
Service-related checks and guidance for the loader and attachments.
Fluid Compartment Checks
Checks for fluid levels in various compartments of the loader.
Attachment Specific Safety Rules
Trencher Safety Rules
Safety rules for operating the Trencher attachment.
Auger Safety Rules
Safety rules for operating Post Hole Auger and Tree Planter Auger.
Rotary Hoe Safety Rules
Safety rules for operating the Rotary Hoe (Tiller) attachment.
Bucket Broom Safety Rules
Safety rules for operating the Bucket Broom attachment.
Attachment Safety Rules (Continued)
Log Splitter Safety Rules
Safety rules for operating the Log Splitter attachment.
Stump Grinder Safety Rules
Safety rules for operating the Terminator Stump Grinder attachment.
Loader Maintenance
Daily Operator Maintenance
Daily inspection and checks required for Kanga Loader operator maintenance.
Daily Inspection and Checks
Detailed list of inspections and checks for daily operator maintenance.
Daily Checks Summary
Loader Daily Checks
Daily checks specific to the Kanga Loader itself.
Attachment Daily Checks
Daily checks specific to the attachments used with the loader.
Loader Arm Maintenance
Arm Inspection and Checks
Inspection and checks to be performed on the loader arm.
Boom Maintenance and Safety
Maintenance recommendations for the loader boom, including locking pins.
Service Tasks: Engine
Engine Oil Service
Procedure for changing engine oil based on ambient temperature.
Air Filter Service
Maintenance of the air filter system, including pre-cleaner and element replacement.
Radiator Service
Maintenance of the diesel engine radiator, including fluid and cap checks.
Fan Belt & Fuel Filter Service
Inspection of fan belt and replacement of diesel fuel filter.
Engine Adjustments and Clearances
Checking idle speed, glow plugs, and adjusting valve clearances.
Service Tasks: Hydraulics
Hydraulic Oil Level Check
Instructions for checking the hydraulic oil level.
Hydraulic Filter Replacement
Procedures for replacing pressure and return line hydraulic filters.
Hydraulic System Pressure Settings
Over Centre Valve Pressure Setting
Procedure for setting the pressure of the over centre valve.
Main System Relief Pressure Setting
Procedure for setting the main system relief pressure.
Lift Pressure Setting
Procedure for setting the lift pressure relief cartridge.
Hydraulic Fluid and Drain Plug
Information on hydraulic fluid type and drain plug location.
Trenching Valve System
Trenching Valve Description
Purpose and function of the trenching valve for high-performance trenching.
Trenching Valve Circuit Description
Explanation of the hydraulic circuit within the trenching valve.
Trencher Valve Pressure Adjustments
Over Centre Valve (3) Setting
Setting procedure for the Over Centre Valve on the trencher valve.
Sequence Valve (4) Setting
Setting procedure for the Sequence Valve on the trencher valve.
Checking Trenching Valve Function
Procedure for checking the correct function of the trencher valve.
Various Service Tasks
Visual Check Procedure
General visual inspection tasks for the loader.
Radiator Maintenance
Maintenance procedures for the diesel engine radiator.
Battery Maintenance
Maintenance and checks for the loader's battery.
Grease Nipple Service
Procedure for greasing linkage pins and inspecting for wear.
Service Tasks: Pivot Pins
Bottom Pivot Pin Inspection
Inspection guidelines for bottom pivot pins on the loader.
Service Tasks: Tyres & Pressure
Tyre and Track Checks
Procedures for checking tyre condition, pressure, wear, and damage.
8 Series Tyre Pressures
Recommended tyre pressures for 8 Series loaders.
8 Series Track System
Track Operation Safety Rules
Safety rules and warnings for operating the 8 Series track loader.
Track Installation and Disassembly
Track Disassembly Procedure
Steps for disassembling the tracks from the loader.
Track Orientation Options
URO Track Grip Options
Details on URO track configurations for grip and suitability for different conditions.
Service Chart
Daily Checks from Service Chart
List of items to be checked daily as per the service chart.
8 Series Specifications
Performance Specs
Performance data including lift capacity, speed, and tipping load.
Engine Specs
Engine specifications, including manufacturer, power, and torque.
Drive System Specs
Specifications for the drive system, including control and track/wheel type.
Hydraulics Specs
Hydraulic system specifications, including pump output and pressure.
Bucket Specs
Specifications for the 4-in-1 bucket.
Dimension Specs
Detailed dimensions of the Kanga Loader.
Troubleshooting
Troubleshooting: Loader Arms
Troubleshooting common issues related to the loader's lift arms.
Troubleshooting: Drive System & Engine
Troubleshooting: Drive System
Troubleshooting common issues with the loader's drive system.
Troubleshooting: Engine
Troubleshooting common engine starting and running problems.
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