Doseuro A Series Use And Maintenance Manual
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Doseuro A Series Use And Maintenance Manual

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ATTENTION:
Industrial machinery for professional use.
These instructions are for qualified personnel
SR
Series
A
mod.
PISTON
D
mod.
DIRECT DIAPHRAGM
B
mod.
HYDRAULIC
DIAPHRAGM
BR
mod.
HYDRAULIC
DIAPHRAGM AND
RECIRCULATION
VALVE
SD
mod.
SANDWICH DUAL
DIAPHRAGM WITH
INTERPOSED FLUID
AND RECIRCULATION
VALVE
SD
Reciprocating dosing pump
EN
BR
B
with spring return
TRANSLATION OF
ORIGINAL
INSTRUCTIONS
D
A
EDITION 2020

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  • Page 1 ATTENTION: Industrial machinery for professional use. These instructions are for qualified personnel TRANSLATION OF ORIGINAL INSTRUCTIONS Series mod. PISTON mod. DIRECT DIAPHRAGM mod. HYDRAULIC DIAPHRAGM mod. HYDRAULIC DIAPHRAGM AND RECIRCULATION VALVE mod. SANDWICH DUAL DIAPHRAGM WITH INTERPOSED FLUID AND RECIRCULATION VALVE Reciprocating dosing pump with spring return...
  • Page 2 DOC. NO.: XMPE0PCG125NST020 Rev. LANGUAGE: Date: 04/06/2020 Drawn up by: Gianluigi VENERONI Checked by: Luca FUMAGALLI Repl. On: Rev. Description Checked by Date Correzione diametro 10->12 pag.46 L. FUMAGALLI 26/01/2021 B-BR-SD 125-18 diametro membrana 70->50 L. FUMAGALLI 28/01/2021 Eliminato logo ISO pagina 8 L.

  • Page 3: Table Of Contents

    Table of contents 1 - PREFACE ................................6 1.1 - G ............................6 ENERAL PRESCRIPTIONS 1.2 - T ............................6 ECHNICAL ASSISTANCE 1.3 - E ..............................6 LECTRIC MOTORS 1.4 - L ................................6 IABILITY DECLARATION OF CONFORMITY ............................... 8 2 - REQUIREMENTS FOR USE ............................9 2.1 - G ..........................9 ENERAL SAFETY WARNINGS...
  • Page 4 8.1 – Pulsation dampener ..........................34 8.2 - Pressure gauge ............................34 8.3 - Safety relief valve ............................ 34 8.4 - Sampling or draining ..........................34 8.5 - Filter ............................... 34 8.6 - Flowmeter ............................... 34 8.7 - Back pressure valve ..........................35 8.8 - Shut-off valve in the discharge pipe ......................
  • Page 5 15.5 - M ................50 AINTENANCE OF HYDRAULIC DIAPHRAGM PUMP HEADS 15.5.1 - Operations to be performed on the type SD pump head ..............50 15.5.2 - Signal and alarm instruments ......................50 15.5.3 - Periodic check of the pump head ......................51 15.5.4 - Pump head disassembly and diaphragm replacement ................51 15.5.5 - Pump head disassembly operation ......................51 15.5.6 - Pump head reassembly operation .......................52 15.5.7 - Diaphragm reload and achieving vacuum ...................53...

  • Page 6: Preface

    As per standard, the pump is supplied with an electric motor conforming to the requirements contained in the customer order and compatible with the intended use. DOSEURO S.r.l. rejects any liability for damage caused by the motor and the pump when used in conditions that are different from those defined in the order.
  • Page 7 The instructions provided in this manual do not replace but supplement the obligations of current legislation regarding safety standards. This manual refers to products marketed at the time of its issue. DOSEURO reserves the right to modify the data in this manual at a later date without prior communication.

  • Page 8: Declaration Of Conformity

    Via G. Carducci, 141 20093 Cologno Monzese (Mi) Tel. 0227301324 www.doseuro.com DECLARATION OF CONFORMITY (Annex IIA DIR. 2006/42/EC) DOSEURO The company S.r.l. with headquarters in Via G. Carducci, 141 - 20093 Cologno Monzese (Mi) Declares under its own responsibility that the products belonging to the following sales category.

  • Page 9: Requirements For Use

    2 - REQUIREMENTS FOR USE 2.1 - General safety warnings The supplemental pump instruction manual contains the fundamental points that characterise the installation, operation and maintenance of pumps intended for use in dosing liquids. It is therefore necessary for the installer, specialised service personnel or the plant manager to carefully read the manual before installation and start-up.

  • Page 10: Safety Standards During Use

    RISK OF SERIOUS INJURIES! DOSEURO declines any liability in case of personal injury or property damage deriving from the incorrect or improper use of the pump. If the pump is to be used for other processes the customer must, to be able to re-use it, request information from our engineering department on the compatibility of the materials for correct use.

  • Page 11: Clothing

    ➢ MECHANICAL: • Collision, compression of certain parts of the body, especially head and limbs. • Fall or projection of objects. • Dangerous vibrations that may harm the operator, damage the machine and the environment it is installed in. • Clothes accidentally being inserted into moving parts.

  • Page 12: Using The Dosing Pumps

    Any other use outside of what is agreed upon with the sales office during the definition phase is not recognised by the manufacturer. RISK OF SERIOUS INJURIES! DOSEURO declines any liability in case of personal injury or property damage deriving from the incorrect or improper use of the pump. 4.2 - Intended and unintended pump use The pump must be used for the range of applications for which it is intended.

  • Page 13: Formula Of The Theoretical Flow Rate

    piston/diaphragm stroke. The reciprocating motion of the dosing pump piston/diaphragm determines the flow thanks to the directional valves located at the pump head's inlet and outlet. The fluid is pumped in the following phases: • Suction phase: During the suction phase, the valve located at discharge closes (sealing the leak) and the valve at suction opens.

  • Page 14: Effective Flow Rate

    Hydraulic parts: Plastic or metal materials based on product compatibility. 4.6 - Dosing pumps SR series They are spring-return dosing pumps with helical gear reducer/worm screw enclosed in a die-cast aluminium gear reducer body. The helical gear is placed on the eccentric shaft supported by ball bearings and lubricated in an oil bath and the worm screw is connected to the electric motor by a joint.

  • Page 15: Piston Dosing Pumps Type Sr A

    4.6.1 - Piston dosing pumps type SR A SR A pumps are spring return pumps with piston pump head. The SR mechanism is fitted with a pump head support lantern to which the pump head is connected, the piston is connected to the slide by two threaded grub screws. Piston pumps need lip seals, or CHEVRON type gasket packs in this case the pump head is equipped with a press-on ring nut for tightening the seal.

  • Page 16: Type Sr B Hydraulic Diaphragm Dosing Pumps

    4.6.3 - Type SR B Hydraulic diaphragm dosing pumps SR B pumps are spring return pumps with a single hydraulic diaphragm pump head. A hydraulic diaphragm pump head is mounted to the SR mechanism. There is hydraulic oil between the PTFE hydraulic diaphragm and the piston. In the pressing phase the piston moves the oil pushing the diaphragm forward, in the suction phase the spring allows the return of the piston with the oil allowing the movement of the diaphragm.

  • Page 17: Hydraulic Diaphragm Dosing Pumps Type Sr Sd

    4.6.5 - Hydraulic diaphragm dosing pumps type SR SD SR SD pumps are spring return pumps with double hydraulic diaphragm pump head and recirculation valve and diaphragm rupture indicator. A hydraulic diaphragm pump head is mounted to the SR mechanism. There is hydraulic oil between the PTFE hydraulic diaphragm and the piston.

  • Page 18: Sound Vibration

    Should this occur, the user must warn the manufacturer of this loss, identifying the pump from the technical documentation provided with the machine or from the administrative documents. Request a new one from the DOSEURO assistance service. 4.7 - Sound vibration The pump is designed and constructed so as to reduce the sound emission level at the source.
  • Page 19 Model B 125N Pressured pump condition Maximum surface sound Average level of Level of emission pressure on the surface. sound power dB(A) 71.7 dB(A) 67.9 dB(A) 71.4 Model B 175N Pressured pump condition Maximum surface sound Average level of Level of emission pressure on the surface.

  • Page 20: Maximum Operating Temperature Pump Heads

    4.8 - Maximum operating temperature pump heads The temperatures expressed in the tables indicate the maximum heat stability limits of the materials used. "A" SERIES PISTON PUMP HEADS Pump head Piston and valve Maximum Piston material gaskets temperature Ceramic 70°C STAINLESS All compatible Stainless...

  • Page 21: Technical Data

    4.9 - Technical data The tables with the characteristic technical data of each individual pump model are provided below. 4.9.1-Pump technical data ATTENTION! The pressures indicated in the tables must never be exceeded in order to avoid any kind of inconvenience.
  • Page 22 Characteristic data Model A 350N FREQUENCY Hz Pump Head Max. press. Ø REDUCTION RATIO F (1/25) C (1/14,5) B (1/12,5) bar (kg/cm G.m. STROKES min/1' AISI Plastic A 350N - 54 3/4" A 350N - 64 1" A 350N - 76 1103 1072 1"...
  • Page 23 Characteristic data Model D 100N FREQUENCY Hz PUMP HEAD Ø Metal Plastic REDUCTION RATIO I (1/40) F (1/24) C (1/14,5) B (1/12) G.m. STROKES min/1' (Kg/cm (Kg/cm D 100N - 70 63.6 105.6 1/2" D 100N - 90 3/4" D 100N 105 3/4"...
  • Page 24 Characteristic data Model B 125N Max pressure FREQUENCY Hz bar (Kg/cm REDUCTION Diaphragm Ø I (1:40) F (1: 24) C (1:14,5) B (1:12) AISI Plastic RATIO Ø mm G.m. STROKES 0.18 0.25 0.18 0.25 min/1' B 125N - 8 2.88 1/2"...
  • Page 25 Characteristic data Model AP - B 175N Max pressure FREQUENCY Hz bar (Kg/cm Ø Diaphragm Ø mm REDUCTION RATIO AISI 316 G.m. (1:20) 1:14.5) (1:11.5) STROKES min/1' 0.25 kW 0.37 kW B 175N - 8 3.12 1/2" B 175N - 12 9.12 10.4 12.4...
  • Page 26 Characteristic data Model BR 250N Max pressure bar FREQUENCY Hz (Kg/cm REDUCTION Diaphragm Ø AISI Plastic 1:25) (1:14.5) (1:12.5) RATIO Ø mm G.m. STROKES 0.55 0.75 0.55 0.75 min/1' BR 250N - 40 105 3/4" BR 250N - 50 165 3/4"...
  • Page 27 Characteristic data Model SD 125N pressure FREQUENCY Hz 50 60 (Kg/cm Diaphragm Ø Ø REDUCTION AISI Plastic (1:40) (1: 24) (1:14.5) (1:12) G.m. RATIO STROKES 0.18 0.25 0.18 0.25 min/1' SD 125N - 8 1.5 1.8 2.4 2.88 1/2" SD 125N - 12 2.7 3.2 4.5 5.4 7.4 1/2"...
  • Page 28 Characteristic data Model AP BR 175N Max pressure FREQUENCY Hz bar (Kg/cm Diaphragm Ø REDUCTION RATIO AISI 316 Ø mm G.m. (1:20) 1:14.5) (1:11.5) STROKES min/1' 0.25 kW 0.37 kW AP SD 175N - 8 3.12 1/2" AP SD 175N - 12 9.12 10.4 12.4...

  • Page 29: Transport And Storage

    5 – TRANSPORT AND STORAGE ATTENTION! Always keep the packaging in a vertical position. This model's pumps are individually packaged; customised packaging can be realised only upon request. As per standard, the customer chooses the carrier; the customer and the carrier will be responsible for transport.

  • Page 30: Handling For Installation

    5.3 - Handling for installation RISK OF SERIOUS INJURIES! Before starting pump handling, it is necessary to verify: • Efficiency of lifting equipment and their capacity. • During pump lifting or movement operations, it is necessary to adopt all possible precautions in order to avoid dangerous movements that may cause accidents or damage to persons or property.

  • Page 31: Connection Of The Pump To The System Pipes

    7 - CONNECTION OF THE PUMP TO THE SYSTEM PIPES 7.1 - Block removal It is necessary to remove the protective caps, located on the suction and delivery inlets of the valves, before installing the pump If the pump has been out-of-service for a long period, we recommend checking PROTECTIVE that the pump head screws are not loose as well as checking for oil leaks from the seal gaskets, replacing them if necessary, before installation.
  • Page 32 EXAMPLES OF SUCTION PIPING CONNECTION CORRECT APPLICATION INCORRECT APPLICATION Acceptable solution EXAMPLES OF SUCTION PIPING CONNECTION CORRECT APPLICATION INCORRECT APPLICATION Acceptable Interrupts the execution vein of the fluid Draws out deposits from the bottom XMPE0PCG125NST020 32/76 1st edition - 2020...

  • Page 33: Discharge Pipe Connection

    7.3 - Discharge pipe connection The correct completion of the discharge pipe path is particularly important for good pump operation. Fixing must also be thorough, especially when the pipe is subjected to strong pressure. For this reason, we will list some recommendations that the installer should comply with in order to achieve an efficient system.

  • Page 34: Description Of Standard Plant Accessories

    8 - DESCRIPTION OF STANDARD PLANT ACCESSORIES The control of the fluid dynamics is essential to guarantee efficiency and use of the process system. Failure to control moving fluids may seriously damage the dosing system, its parts and the pump itself. The correct choice of the accessories and their sizing, ensures the efficiency and life-span of the system.

  • Page 35: Back Pressure Valve

    volume. At his/her discretion, the customer may install other types of flowmeters deemed more appropriate for his/her plant. 8.7 - Back pressure valve The back pressure valve is required to prevent the spontaneous passage of liquid (siphoning) in conditions in which the suction tank level is higher than that of discharge. In order to function properly, the dosing pump requires a pressure of at least 2 bar.

  • Page 36: Electrical Connection

    Synthetic oil (MOLYGUARD GEAR SINT EP 320): • ISO VG 320 • U.S. Steel 224,222,223 • DIN 51517, part 3 CLP • SEB 181 226 • AGMA 250.04 (EP gear oils), AGMA 9005-D94 (EP gear oils) Quantity of oil to be inserted in the pump body Q.

  • Page 37: Pump Adjustment

    DIAGRAM FOR CONNECTING MOTORS TO ENERGY SOURCES THREE-PHASE MOTORS SINGLE-PHASE MOTORS CLOCKWISE ROTATION STAR CONNECTION In order to invert the rotation direction, cross electrical power supply cables L1 – L2 TRIANGLE CONNECTION ANTI-CLOCKWISE ROTATION 11 - PUMP ADJUSTMENT 11.1 - Stroke variation with manual system 11.1.1 - Standard stroke variation The variation of the pump flow rate from 100% to 0% (zero) vernier...

  • Page 38: Optional Accessories

    12 - OPTIONAL ACCESSORIES 12.1 - Control with inductive proximity sensor ❑ Inductive sensor • The inductive proximity sensor is applied to the dosing pump to detect the number of pumps. For each pump, (equivalent to a rotation of the eccentric shaft) corresponds to an impulse issued by the inductive proximity sensor.

  • Page 39: Maintenance

    • The features of the motor's electric power supply do not correspond to those on the plate or the chosen connection is inadequate. • Check that the discharge pressure corresponds to the design value. • The flow rate is too pulsating: it requires installation of the dampener diaphragm or the dampener diaphragm installed is not adequate, due to size or pre-charge.

  • Page 40: Residual Risks

    To correctly and easily identify the spare parts, refer to the drawings of the mechanism attached to the pump manual. In their absence, request them from DOSEURO referring to the plate located on the pump to identify the model, serial number and year of manufacture.

  • Page 41: Checking The Pump Flow Rate

    14.5.4 - Checking the pump flow rate This is a check of the pump's flow rate curve according to the adjustment, as it is an essential parameter together with the verification of the working pressure to check the regular operation of the pump and therefore of the process.

  • Page 42: Maintenance Of Dosing Pump Heads

    15 - MAINTENANCE OF DOSING PUMP HEADS 15.1- Maintenance of piston pump heads A 15.1.1 - Piston seal check and replacement The check and maintenance operations program depends on the conditions of use. Should any failures occur with product leakage from the hole under the lantern due to the wear of the gaskets, it must be promptly replaced.

  • Page 43: Replacement Of The "Ptfe" Gasket Pack

    N.B.: Carry out this procedure also once the work process has been completed and the pump must remain stopped for a long period of time. 15.1.3 - Replacement of the "PTFE" gasket pack After completing the depressurisation procedure, proceed as follows: ✓...

  • Page 44: Maintenance Of Direct Diaphragm Pump Heads Typed

    Fluid leak measured by the hole located under the lantern • Determine whether the fluid collected is oil or pumped fluid. • If it is pumped fluid, it means that the piston seal gasket is worn or damaged. It will therefore be necessary to replace it.

  • Page 45: Maintenance Of Type Bhydraulic Diaphragm Pump Heads

    15.3 - Maintenance of Type B hydraulic diaphragm pump heads 15.3.1 - Operations to be performed on the Type B pump head Periodic check of the pump head Failures or malfunctions may occur due to negligence leading to extraordinary maintenance: proceeding with a periodic visual check, as described in the SR REDUCER manual, preventive maintenance chapter.

  • Page 46: Filling The Oil Reservoir

    ✓ Grip the piston, rotate it until the second grub screw is visible, then unscrew it. ✓ Check for wear of the gasket and piston, replace if required. Once operations have been completed, re-assemble the components following the above mentioned operations in reverse order. ATTENTION! N.B.: The piston must be re-assembled paying careful attention to tightening both grub screws the same amount, so that piston is coaxial with the slide.

  • Page 47: Routine Maintenance

    FDA OIL FOR HYDRAULIC DIAPHRAGMS (used in the first charge A few brands and their abbreviations have been included as an example: TYPES OF EQUIVALENT OILS Shell Ondina Oil 32 Energol WM 4 TotalErg Finavestan A180B Solaria Oil 32 Castrol Optimol Optileb DAB 8 Agip OBI 12...

  • Page 48: Maintenance Of Type Br Hydraulic Diaphragm Pump Heads

    15.4 - Maintenance of Type BR hydraulic diaphragm pump heads 15.4.1 - Operations to be performed on the Type pump head N.B. The chapters described for the "Pump head Type " apply to the operation and maintenance programs 15.4.2 - Recirculation vessel calibration and oil filling After completing service operations, in order to calibrate recirculation and fill the oil reservoir and the tank with oil (NUTO H 32 or PHARMA), proceed as follows: Make sure that the drain plug located below is tight.

  • Page 49: Pump Head Disassembly And Diaphragm Replacement

    To check whether the operation was successful, proceed as follows: Close valve "2", recirculation will begin to recycle the oil, pressure gauge "3" will indicate the calibration pressure (that must be 10-15% higher than the reading with valve "2" open). By opening valve "2", recirculation will return motionless.

  • Page 50: Maintenance Of Type Sd Hydraulic Diaphragm Pump Heads

    15.5 - Maintenance of Type SD hydraulic diaphragm pump heads 15.5.1 - Operations to be performed on the type pump head Operational principle of the pump head BREAKAGE DETECTION KIT The SD series type dosing pumps are made of a pump head Uni-directional Pressure switch that is characterised by the presence of two diaphragms in...

  • Page 51: Periodic Check Of The Pump Head

    After failure is signalled by the pressure switch or pressure gauge, the machine continues running almost normally but there is no longer the safe condition constituted by the dual diaphragm, making it necessary to replace both diaphragms as soon as possible. DOSEURO . shall S.r.l not be liable for any damage to the machine or to the process following persistent use of the pump with failure reported.

  • Page 52: Pump Head Reassembly Operation

    Otherwise it is required to proceed with recharging anyway. Having said that, and in order to spread out operations on the machine as much as possible, DOSEURO S.r.l. always recommends preventive replacement once you reach this stage of intervention.

  • Page 53: Diaphragm Reload And Achieving Vacuum

    15.5.7 - Diaphragm reload and achieving vacuum ATTENTION! Maintenance must only be carried out by specialised and authorised personnel, the operator must use suitable tools. 1 Once the pump head had been reassembled, restore the vacuum between them. 2 Restart the machine without pressure, with 100% stroke with the pressure gauge/pressure switch removed.

  • Page 54: Br-Sd Pump Heads Recirculation Vessel Calibration

    16 - BR-SD PUMP HEADS RECIRCULATION VESSEL CALIBRATION 16.1 - Recirculation vessel type VR 4 – 6 (VR 10 AP) calibration VR 4 - 6 Make sure that the drain plug located in the bottom part of the oil reservoir is tight. Loosen the locking nut (pos 166) and unscrew the grub screw adjusting the RECIRCULATION VALVE spring (pos.

  • Page 55: Recirculation Tank Type Vr 10-15-25 (Vr 10 Hp) Calibration

    Close valve "2", recirculation will begin to recycle oil and pressure gauge "3" will indicate the calibration pressure (that must be greater than 15/20% of the reading with valve "2" open). By opening valve "2", recirculation will return motionless. Close valve "4", recirculation will begin to recycle, by opening valve "4" recirculation will return motionless.
  • Page 56 Make sure that the drain plug located below the oil reservoir is tight. Anticlockwise rotation Loosen the nut adjusting the RECIRCULATION VALVE spring Closed end (pos 105). spanner After loosening the lock nut (pos 112), loosen the nut (pos for clamping 113) adjusting the RESET VALVE spring (pos 104).

  • Page 57: Recirculation Tank Type Vr 40 Calibration

    ❑ Check the filter. ❑ The pipe diameter must be greater than (or at least equal to) the pump connection and the pipe path must be the shortest possible and have wide radius curves. ❑ The pump must be installed max 1 m over head, under head is the recommended position. 16.3 - Recirculation tank type VR 40 calibration Make sure that the drain plug located below is tight.
  • Page 58 After adjusting the recirculating nut (pos.112), lock the nut with a wrench and tighten the screw (pos. 182/2) XMPE0PCG125NST020 58/76 1st edition - 2020...

  • Page 59: Br-Sd Pump Heads Recirculation Vessel Tables

    16.4 - BR-SD pump heads recirculation vessel tables The following tables describe the type of recirculation valve mounted on the BR – SD pumps, depending on piston diameter and stroke. DANGER! The pressures indicated in the table are the maximum valve calibration values for the indicated pump types. Never exceed the value of the calibration pressure indicated on the rating plate on the dosing pump.
  • Page 60 ELENCO COMPONENTI VALVOLA DI RICIRCOLO VR 4 – VR 6 – VR 10 – VR 15 – VR 25 – VR 40 RECIRCULATION DEVICE COMPONENTS LIST Pos. Description Parts list VR 4- VR 10 VR 10 VR 10 VR 15 VR 25 VR 40 N.A.

  • Page 61: Decommissioning The Pump

    17 - DECOMMISSIONING THE PUMP Should it be necessary to decommission the pump, it is important to observe certain essential rules to protect the product and the operating personnel. ATTENTION! Before disposal, an accurate cleansing with liquids compatible with the pumped liquid is necessary as there may be residues of toxic, caustic and acid liquids or sediments that can easily crystallise.

  • Page 62: User Information

    4) Position the pump firmly in adequate packaging to avoid damage due to transport, together with the previously washed valve units. 5) The customer must accompany the goods with a declaration that the material has been reclaimed to be handled safely. Before shipment, the sender must contact our Sales Office (tel.

  • Page 63: Dosing Pumps Troubleshooting Tables

    20 - DOSING PUMPS TROUBLESHOOTING TABLES 20.1 - A type piston pumps troubleshooting table TROUBLESHOOTING Problems Causes Solutions Clean the suction filter. Check the suction pipe and the feed 1 - Clogged suction system: tank for obstructions or partially Low discharge pressure closed valves Low flow rate Check the pressure relief valve, if...

  • Page 64: Troubleshooting Table For Direct Diaphragm Pumps Typed

    TROUBLESHOOTING Problems Causes Solutions pressure wave is transmitted to the pump resulting in noise. A pulsation dampener before the back pressure valve may be required. A different type of valve may be required. 20.2 - Troubleshooting table for direct diaphragm pumps type D TROUBLESHOOTING Problems Causes...

  • Page 65: Btype Pumps With Hydraulic Diaphragm Troubleshooting Table

    TROUBLESHOOTING Problems Causes Solutions required. 3 - excessive lifting of valves Replace worn parts. A quick closing of the valve, solenoid valve, cock will produce a water hammer. This 4 - pressure relief valve or pressure wave is transmitted to other accessories in the the pump resulting in noise.

  • Page 66: Br-Sd Type Pumps With Hydraulic Diaphragm Troubleshooting Table

    TROUBLESHOOTING Problems Causes Solutions Increase suction pressure. 10 - insufficient suction Reduce the suction height or pressure increase the liquid level in the feed tank. Low discharge pressure Low flow rate 11 - Circuitous piping route with the presence of chokes; Check diameter and piping route pipe inner diameter smaller than the valve passage area;...
  • Page 67 TROUBLESHOOTING Problems Causes Solutions replace components required. 6 - Oil leaks through the filler Loose plugs damaged cap and drain plug gaskets, to be replaced. 7 - Damaged piston seal gasket. Replace the seal gaskets or the Air intake in the oil reservoir piston through piston seals.
  • Page 68 TROUBLESHOOTING Problems Causes Solutions visibly oscillates upwards towards the piston. valve. Obstruction on the delivery Check: path, excessive pressure that the shut-off valves installed drops from hydraulic circuit. along the path are open. XMPE0PCG125NST020 68/76 1st edition - 2020...

  • Page 69: Attached Forms

    21 - ATTACHED FORMS DOSING PUMP MAINTENANCE SHEET PUMP TYPE: …………………..……..SERIAL No.: ………………………ITEM: …………………..…… Liquid Date of Date of pumped: ………………………………. installation: …………………..…. commissioning: …………..Operation period: ………………………………………………………. Date:……………………….. FREQUENCY COMPONENT TYPE OF INTERVENTION ACTION XMPE0PCG125NST020 69/76 1st edition - 2020...

  • Page 70: Spare Parts Request Form

    SPARE PARTS REQUEST FORM COMPANY NAME NAME SURNAME ADDRESS LOCATION APPLICANT POST CODE DATA PROVINCE TELEPHONE E-MAIL MACHINE NAME MACHINE MODEL DATA SERIAL NO. YEAR OF MANUFACTURE DRAW. POSITION DESCRIPTION QUANTITY SECTION LIST OF PARTS TO BE ORDERED NOTES XMPE0PCG125NST020 70/76 1st edition - 2020...

  • Page 71: Declaration Of Reclamation By The Customer

    RESIDUAL RISK! Each pump must be clean, reclaimed and shipped carriage paid with the indications of the dosed liquid. Each pump must arrive at the DOSEURO workshop with the valve unit disassembled from the pump and fully reclaimed. Before shipping the pump, contact the sales office to receive the AUTHORISED ACCEPTANCE NUMBER.
  • Page 72 MANDATORY CONDITIONS FOR ACCEPTANCE FOR REPAIRS - Dear customer, every product to be sent to DOSEURO S.r.l. to perform maintenance, must be properly cleaned and decontaminated. On-site repair of the pumps can only be carried out if the service technician has been informed of the risks and of the directives in force.

  • Page 73: Authorised Acceptance No

    To request to DOSEURO: Rev.: 0 of 2010 Support service Date: 07/2010 AUTHORISED ACCEPTANCE NO.: AA0066/15 Fac-simile PLACE IN A VISIBLE SPOT ON THE PACKAGING Rev.: 0 of 2010 Support service Date: 07/2010 AUTHORISED ACCEPTANCE NO.: AAnnnn/aa PLACE IN A VISIBLE SPOT ON THE PACKAGING...
  • Page 74 XMPE0PCG125NST020 74/76 1st edition - 2020...
  • Page 75 XMPE0PCG125NST020 75/76 1st edition - 2020...
  • Page 76 For better use of your dosing pump, choose: Doseuro ACCESSORIES S.r.l. Contact our Sales Office Via G. Carducci, 141 - 20093 Cologno Monzese (Mi) - Italy Tel. +39 0227301324 - Fax. +39 0226700883 http:// www.doseuro.com e-mail: info@fpz.com XMPE0PCG125NST020 76/76 1st edition - 2020...

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