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Summary of Contents for Doseuro SR Series
- Page 1 ATTENTION: Industrial machinery for professional use. These instructions are for qualified personnel Translation of the original instructions Series Model FM 50N-30 FM 50N-50 Reciprocating dosing pump with mechanical diaphragm 2014 EDITION...
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Page 2: Table Of Contents
DOSEURO ® TABLE OF CONTENTS Ref. Title Page PREFACE General prescriptions Technical assistance Electric motors Liability CE Declaration of conformity TERMINOLOGY DEFINITIONS AND MEANINGS OF USED SYMBOLS Symbols Minimum qualification of personnel SAFETY STANDARDS DURING USE Clothing USING THE DOSING PUMPS... - Page 3 DOSEURO ® PUMP ADJUSTMENT 11.1 Stroke variation with manual system PROCEDURE PRIOR TO START-UP 12.1 Commissioning 12.2 Inconveniences upon commissioning MAINTENANCE 13.1 List of spare parts PREVENTIVE MAINTENANCE 14.1 Noisy mechanics with vibrations 14.2 Electric motor 14.3 Checking of flexible coupling 14.4 Verification of pump flow rate...
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Page 4: Preface
The pump is normally equipped with an electric motor in compliance with the requirements defined in the customer order and compatible with the destination of use. ® Should the pump be supplied without the motor, the Company doseuro ., declines any liability S.r.l deriving from an incorrect selection and installation of the motor by the customer. - Page 5 ATTENTION! DOSEURO ® ANY MODIFICATION NOT AUTHORISED BY THE MANUFACTURER, WHICH ALTERS THE EXPECTED FUNCTIONALITY ADAPTING THE RISKS AND/OR GENERATING ADDITIONAL ONES, WILL BE THE FULL RESPONSIBILITY OF THOSE EXECUTING THEM. SUCH MODIFICATIONS, IF EXECUTED WITHOUT THE MANUFACTURER'S AUTHORISATION, WILL ALSO VOID ANY ISSUED GUARANTEE AND INVALIDATE THE DECLARATION OF...
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Page 6: Ce Declaration Of Conformity
DOSEURO ® Doseuro ® S.r.l. Via G. Carducci, 141 20093 Cologno Monzese (Mi) The Right Dosing Choice Tel. 0227301324 Fax 0226700883 Cert. No. 5942 www.doseuro.com DECLARATION OF CONFORMITY (Annex IIA DIR. 2006/42/EC) DOSEURO The company ® S.r.l. with headquaters in Via G. Carducci, 141 - 20093 Cologno Monzese (Mi) Declares under its own responsibility that the products belonging to the following indication of trade. -
Page 7: Terminology Definitions And Meanings Of Used Symbols
DOSEURO ® TERMINOLOGY DEFINITIONS AND MEANINGS OF USED Chapter SYMBOLS It is essential to call attention to the symbols used in this manual to highlight the residual risks related to the intended use of the pump. Below are the pictograms indicating the principal warnings and the behaviour that the operator must assume when the symbol is indicated, in order to safely carry out his/her functions. -
Page 8: Safety Standards During Use
DOSEURO ® MECHANICAL MAINTENANCE TECHNICIAN A qualified and authorised person indicating the routine and extraordinary maintenance procedures. He/she must personally and safely perform the disassembly and maintenance of the plant, as well as the installation of the pump on the plant during commissioning. -
Page 9: Using The Dosing Pumps
RISK OF SERIOUS INJURIES! ® The Company DOSEURO declines any liability in case of personal injury or property damage deriving from the incorrect or improper use of the pump. If the pump is to be used for other processes the customer must, to be able to re-use it, request information from our technical department on the compatibility of the materials for correct use. -
Page 10: Machine Description
DOSEURO ® Three-phase voltage: 220/240 V - 380/415 V - 50 Hz or 220/280 - 380/480V - 60 Hz.. Single-phase voltage: 230 V - 50 Hz. Pump body components: Plastic. Hydraulic parts: Plastic or metal materials based on product compatibility. -
Page 11: Technical Data Of Pump
Request a new one from the DOSEURO assistance service. Technical data of pump... -
Page 12: Lifting And Handling
DOSEURO ® Lifting and handling Having to lift the packaging, it is essential for the operator to assess the container features, the route to be travelled or assess the need for other operators to transport the load better. RISK OF SERIOUS INJURIES! When lifting the package, even if the weight is light, it is best to use trolleys with a capacity that exceeds the declared pump weight, including the packaging material. -
Page 13: Pump Connection To Plant Piping
DOSEURO ® PUMP CONNECTION TO PLANT PIPING Chapter Removal of guards Before installing the pump, remove the protective caps, located on the suction and delivery inlets of the valves. Should the pump be decommissioned for a long period of time, before installing it, we recommend you check that the pump head screws have not loosened. - Page 14 DOSEURO ® Table to select the inner diameters of the piping according to product viscosity and number of pump strokes. Fluid with viscosity equal to 100 / 300 mPa (CP) - 20 / 45°E 0 / 100 mPa (CP) - 20°E Water +15°C...
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Page 15: Discharge Pipe Connection
DOSEURO ® EXAMPLES OF SUCTION PIPING CONNECTION CORRECT APPLICATION INCORRECT APPLICATION Acceptable Interrupts the execution fluid flow Sucks deposits from the Discharge pipe connection The proper realisation of the path and fixing of the discharge pipe is particularly important for proper pump operation. -
Page 16: Description Of Standard Plant Accessories
DOSEURO ® DESCRIPTION OF STANDARD PLANT ACCESSORIES Chapter Pulsation dampener Pressure gauge Safety relief or overpressure valve Sampling or draining 45° "Y" Filter Flowmeter Back pressure valve The control of the fluid dynamics is essential to guarantee efficiency and use of the process system. -
Page 17: 8.4 - Sampling Or Draining
DOSEURO ® 8.4 - SAMPLING OR DRAINING Sampling or draining is carried out by mounting the shut-off valve in a shunt on the discharge pipe, which discharges in the open air. It is mainly used to drain the discharge pipe from the dosed fluid when performing plant maintenance or to take a sample of the liquid for flow rate tests. -
Page 18: Electrical Connection
DOSEURO ® ATTENTION! Before handling product, the operator must wear suitable protections in order to avoid direct contact. The type of grease we recommend to add to the reducer must be a Lithium grease, additive EP + Molybdenum Bisulphide NLGI 2 consistency. Some types of grease are as follows: ROTHEN MOLYDEN SPECIAL NLGI 2 - viscosity +40 °C cSt: 100 - Non-flammable... -
Page 19: Pump Adjustment
DOSEURO ® DIAGRAM OF MOTOR CONNECTION TO ENERGY SOURCES Chapter PUMP ADJUSTMENT 11.1 Stroke variation with manual system Adjustment from 0% to 100% occurs in a turn, which on the graduated scale corresponds to 5% of the flow rate. There are 20 notches on the knob, each corresponding to 5% of the flow rate, subdivided into 10 that are long from 0 to 9, and 10 that are short. -
Page 20: Inconveniences Upon Commissioning
In their absence, request them from DOSEURO, referring to the plate located on the pump to identify the model, serial number and year of manufacture. -
Page 21: Preventive Maintenance
DOSEURO ® To facilitate recording the maintenance or inspection operations, we attach an intervention recording sheet template: DOSING PUMP MAINTENANCE SHEET PUMP TYPE: ……………………….. SERIAL NO.: …………………… ITEM: ………………..……… Liquid Date Date of pumped: OOOOOOOOOOO.. installation: OOOOOOOO. commissioning: OOOOOO.. Period of intervention: OOOOOOOOOOOOOOOOOOOOO. Date:OOOOOOOOO.. -
Page 22: Electric Motor
DOSEURO ® Electric motor 14.2 Checking the motor and its parameters serves to eliminate any malfunctions and avoids the consequent blocking or lowering of the operation dosing pump parameters. The parameters to be periodically checked are the voltage, amperage (absorption of motor phases) and its heating during normal operation (the numerical values relating to the motor are shown on the plate fixed to the motor body). -
Page 23: Routine Maintenance
DOSEURO ® ROUTINE MAINTENANCE (ref. UNI 11063) Chapter The table shows the parts subject to greater wear which therefore require routine maintenance. We recommend verification and replacement, if necessary. Components to be checked Movement Pump Head Valve unit Motor Maintenance... -
Page 24: Troubleshooting
DOSEURO ® Periodic checks of the pump head must be carried out to ensure that the pump is safe and operating correctly. Particular attention must be paid if the pump head installed is made of plastic as it is more sensitive to temperature variations and settling phenomena. -
Page 25: Pump Head Disassembly And Diaphragm Replacement
DOSEURO ® TROUBLESHOOTING Inconveniences Causes Solutions Verify the presence of inlet air in the suction pipe. Check 1 - air entering the pump junctions between pipes, seals head around the valve stems, and connections instruments. 2 - foreign material inside Inspect valve units. -
Page 26: Directional Valves Disassembly
DOSEURO ® Pump head directional valves disassembly 16.4 To disassemble and carry out maintenance operations of the directional valves, please refer to the section attached to the manual, paying attention to the proper assembly of the components so as not to... -
Page 27: Practical Advice For Hardening And Tempering
DOSEURO ® THE MANDATORY CONDITIONS FOR ACCEPTANCE FOR REPAIR AT OUR WORKSHOP ARE THE FOLLOWING. 18.1 Practical advice for hardening and tempering the pump. If water is not suitable to clean the pump head, use a liquid compatible with the dosed... -
Page 28: Information For Users
DOSEURO ® INFORMATION FOR USERS Chapter Pursuant to art. 13 and Legislative Decree 25 July 2005, no. 151, Implementation of Directives 2002/95/EC, 2002/95/EC, 2003/108/EC relating to the reduction of use of dangerous substances in electric equipment, as well as waste disposal. -
Page 29: Dosing Pump Overall Dimensions
DOSEURO ® DRAWINGS AND PROSPECTUSES SR Series - Model FM 050N - 30 OVERALL PUMP DIMENSIONS 1/2" G.m. SR Series - Model FM 050N - 50 OVERALL PUMP DIMENSIONS 1/2" G.m. XMPE0PFMD050ST014 2014 EDITION... -
Page 30: Overall Dimensions Of Model Fm 050N
DOSEURO ® SR Series - Model FM 050N - 30 REDUCER SECTION XMPE0PFMD050ST014 2014 EDITION... -
Page 31: Reducer Section Fm 050N-30
DOSEURO ® SR Series - Model FM 050N - 50 REDUCER SECTION XMPE0PFMD050ST014 2014 EDITION... -
Page 32: Pump Heads Section
DOSEURO ® PUMP HEADS SECTIONS Execution – STAINLESS STEEL - Diaphragm Ø 30 Execution – PLASTIC - Diaphragm Ø 30 Execution – STAINLESS STEEL - Diaphragm Ø 50 Execution – PLASTIC - Diaphragm Ø 50 XMPE0PFMD050ST014 2014 EDITION... -
Page 33: Valves Section
DOSEURO ® VALVE COMPOSITION Valve AB 5 - STAINLESS STEEL DISCHARGE SUCTION Valve AC 5 - PLASTIC DISCHARGE SUCTION XMPE0PFMD050ST014 2014 EDITION... -
Page 34: List Of Components
DOSEURO ® LIST OF MECHANISM COMPONENTS Pos. (*) Q. Description Pos. (*) Q. Description Pump body Cover side bearing 203/A Slide support OR Gasket slide support Cover OR Gasket cover Worm screw OR Gasket adjusting screw Helical gear MIM slide gaskets... - Page 35 DOSEURO ® NOTE: XMPE0PFMD050ST014 2014 EDITION...
- Page 36 The Right Dosing Choice Via G. Carducci, 141 - 20093 Cologno Monzese (Mi) - Italy Tel. +39 0227301324 - Fax. +39 0226700883 http://www.doseuro.com e-mail: info@doseuro.it Cert. No. 5942 ETA Ekipman Teknoloji Ar. Sis. San. Tic. Ltd. Şti. www.etaekipman.com blog.etaekipman.com Tel:0 216 540 99 64 Fax:0 216 540 99 68 Edition 1°...
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