Bush Hog MS800G Operator's Manual

Bush Hog MS800G Operator's Manual

Compact manure spreader

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BUSH HOG®
Rev Apr-2021
Keep this manual with the machine at all times
OPERATOR'S MANUAL
Compact Manure Spreader
MS250G
MS500G
MS800G
MS500P
MS800P
Document Number: Z97907

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Table of Contents
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Summarization of Contents

Warranty
Limited Warranty
Explains Bush Hog's warranty coverage for new equipment against defects in material and workmanship.
Disclaimer of Warranties and Damages
Disclaims implied warranties and liability for incidental/consequential damages, as allowed by law.
Introduction
Retail Customer Responsibility
Outlines customer duties: reading manual, operation, maintenance, and warranty claim procedures.
Serial Number Location
Details where to find the model and serial number for service and parts ordering.
Delivery Inspection Report
A checklist for dealers/customers to verify product condition and instructions at delivery.
Types of Decals on the Machine
Explains decal categories (safety, informative, product, maintenance) and their purpose on the machine.
Safety
Safety Alert Symbol
Explains the meaning and use of the safety alert symbol to draw attention to potential hazards.
Signal Words
Defines DANGER, WARNING, CAUTION, and IMPORTANT signal words indicating hazard severity.
Importance of Safety
Emphasizes safety's crucial role, highlighting personal responsibility and accident prevention.
General Safety Rules
Essential safety rules for operation/maintenance including PPE, warnings about noise, bystanders, and hazards.
Equipment Safety Guidelines
Covers safe operation: keeping shields in place, proper maintenance, and not exceeding machine limits.
Safe Condition Procedure
Steps to ensure the machine is safe before service, maintenance, or storage.
Safety Training Requirements
Stresses operator training, manual reading, and understanding safety procedures for safe operation.
Sign-Off Form
A form to document operator training and understanding of safety and operation procedures.
Safety Sign Explanations
Explains how to read safety signs and provides a guide to understanding hazards and avoidance.
Safety Sign Explanations (continued)
Continues explanation and illustration of safety signs for PTO-driven manure spreaders.
Safety Sign Explanations (continued)
Continues explanation and illustration of safety signs for ground-driven manure spreaders.
Warning: Entanglement in Beater-Bar Paddles
Warns about entanglement hazards with beater-bar paddles and advises keeping clear of moving parts.
Warning: Injury from Flying Debris
Alerts to danger of flying debris from manure discharge; advises staying clear of spreading area.
Warning: Operation Without Shields
Emphasizes danger of operating without safety shields, which can cause injury or death.
Warning: PTO Engagement Hazard
Warns of serious injury/death if PTO not stopped/disengaged before maintenance.
Warning: Component Failure Injury
Alerts to risk of injury from component failure due to excessive PTO speeds or incorrect rotation.
Warning: Entanglement in Rotating Drive Line
Warns about entanglement risks in the rotating drive line and advises keeping clear of PTO shaft.
Caution: Rotating Parts Hazard
Warns of serious injury from rotating parts; advises not reaching in with shields removed.
Caution: Read Operator's Manual
Advises operators to read the manual and learn safety signs for safe operation.
Warning: Appropriate PPE Usage
Stresses importance of wearing appropriate Personal Protective Equipment (PPE) when using the machine.
Replacing Damaged Safety Signs
Provides instructions on replacing missing, damaged, or illegible safety signs.
Familiarization
To the New Operator
Advice for new operators: manual reading, training, and following safety instructions.
Operator Orientation
Defines reference points (forward travel) for directions (left, right, backward, forward) used in the manual.
Machine Components Overview
Identifies and illustrates key components for both PTO-drive and ground-drive manure spreader models.
Attaching to a Tow Vehicle
Hitching Procedure
Step-by-step instructions for safely attaching the manure spreader to a tow vehicle.
PTO Shaft
Sizing a PTO Shaft
Instructions and measurements for determining if a PTO shaft needs shortening for proper fit.
Installing a PTO Shaft
Detailed steps for correctly installing the PTO shaft onto the implement and tractor.
Controls
Beater and Apron Chain Drive Control
Explains the operation of the drive control lever for beater and apron chain speeds.
PTO-drive Model Controls
Details how to engage and operate the manure spreader using the tractor's PTO.
Ground-drive Model Controls
Explains how to engage and operate the manure spreader using the ground-drive system.
Operating Instructions
Operating Safety Precautions
Critical safety rules for operation: noise, bystanders, hazardous conditions, and general safety.
Stopping the Machine
Procedures for safely stopping the manure spreader, including engine shutdown and component stoppage.
Emergency Stopping Procedure
Steps to take to stop the machine immediately in an emergency situation.
Pre-Operation Checklist
Mandatory checklist of safety and mechanical checks to perform before each use.
Machine Break-In Procedure
Recommended checks and procedures for initial machine operation to ensure proper break-in.
Loading the Manure Spreader
Instructions and tips for safely and effectively loading manure into the spreader.
Spreading Operation (PTO-drive)
Details the procedure for spreading manure using PTO-driven models, including speed recommendations.
Spreading Operational Tips
Advice to minimize splattering and optimize spreading performance for both PTO and ground-drive models.
Spreading Operation (Ground-drive)
Details the procedure for spreading manure using ground-drive models, including engagement and speed.
Removing a Jam (PTO-drive)
Procedure for clearing blockages in PTO-drive manure spreaders.
Removing a Jam (Ground-drive)
Procedure for clearing blockages in ground-drive manure spreaders.
Transporting the Manure Spreader
Guidelines and safety requirements for transporting the manure spreader, especially on public roads.
Storing the Manure Spreader
Instructions for proper storage, including pre-storage checks, storing, and removal procedures.
Service and Maintenance
Maintenance Safety Precautions
Essential safety rules and practices before and during any service or maintenance procedure.
Recommended Grease Type
Specifies the type of grease suitable for lubricating the machine's components.
Maintenance Schedule
Details maintenance tasks and intervals (daily, 8-hour, 50-hour, annual) for optimal performance.
Grease Points Identification
Identifies specific grease points and their required greasing frequency (8-hour and 50-hour).
PTO-drive 50-hour Grease Points
Illustrates and identifies grease points requiring service every 50 hours for PTO-drive models.
Ground-drive 50-hour Grease Points
Illustrates and identifies grease points requiring service every 50 hours for ground-drive models.
Roller Chain Maintenance
Instructions for lubricating and checking roller chains for optimal performance.
Apron Chain Maintenance
Guidance on lubricating and maintaining the apron chain for longevity and performance.
Oiling the Apron Chain
Specific steps for applying oil to the apron chain to ensure proper function.
Tensioning the Apron Chain
Procedure for adjusting apron chain tension to the correct sag for optimal performance.
Shortening the Apron Chain
Steps for removing chain links if the apron chain stretches beyond adjustment capability.
Main Box Sealing Flap Check
Advises periodic checking and replacement of the main box sealing flap if not adequately sealed.
Gearbox Oil Level Check
Instructions on checking gearbox oil level and type of oil for PTO-drive models.
Adjusting the Drive Belt Tension
Procedure for checking and adjusting drive belt tension for efficient power transfer.
Replacing Drive Belts
Instructions for replacing drive belts, emphasizing matched sets and rechecking tension.
Beater-bar Paddle Replacement
Guidance on inspecting and replacing worn or damaged beater-bar paddles.
Troubleshooting
Troubleshooting PTO-drive Models
Lists common problems, their causes, and solutions for PTO-drive manure spreaders.
Troubleshooting Ground-drive Models
Lists common problems, their causes, and solutions for ground-drive manure spreaders.
Specifications
Machine Specifications Overview
Provides detailed technical specifications for different models, including dimensions, capacity, and weight.
Common Bolt Torque Values
Lists torque specifications for various bolt sizes and grades, in imperial and metric units.
Wheel Lug Nut Torque Specifications
Provides torque values and patterns for tightening wheel lug nuts on different wheel sizes.

Table of Contents