Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for MAGUIRE WSB-3000
Summarization of Contents
Getting Started
Blender Part Identification
Identifies key parts of the blender and their functions.
Controller Parts Identification
Identifies key parts of the blender controller.
Setup and Installation
Provides instructions for assembly, setup, and installation of the blender.
Wiring Considerations
Offers guidance on how to minimize electrical interference during setup.
Check Out Procedure
Step-by-step procedure to verify correct assembly and initial operation.
Model Selection
Explains how to verify and change the model selection on the controller.
Load Cell Calibration
Details the process of calibrating the load cells for accurate weight readings.
Material Flow Rate Calibration
Describes how to calibrate the material flow rate for precise dispensing.
Normal Operation & Saving the Configuration
Explains how to start the blender and save/restore its configuration.
Lockout/Tagout, Cleaning, Maintenance
Provides instructions on performing lockout/tagout, cleaning, and maintenance.
Safety Notifications
Electrical Lockout/Tagout Points
Details procedures for safely disconnecting electrical power before servicing.
Pneumatic Lockout/Tagout Points
Details procedures for safely disconnecting compressed air supply before servicing.
Eye Protection
Advises users to always wear safety glasses when operating the equipment.
Maximum continuous noise level
States the recorded continuous noise level of the equipment.
Safety Interlock Switch
Explains the function of the safety interlock switch and advises against disabling it.
Hopper Finger Guards
Describes the purpose of hopper finger guards and safety precautions.
HAZARD - AUTOMATIC STARTUP
Warns about the potential for automatic startup without warning.
Safety Hazards
HAZARD - ROTATING MIX BLADE
Warns about rotating mix blades and lockout/tagout procedures.
HAZARD - SHARP MIX BLADES
Warns about sharp mix blades and careful handling during cleaning.
HAZARD - SLIDE VALVES
Warns about slide valves that slam closed and advises keeping fingers clear.
HAZARD - ELECTRICAL
States that only qualified technicians should make electrical connections.
HAZARD - ROTATING SHAFT
Warns about rotating shafts and keeping fingers clear.
HAZARD - FALLING OBJECTS
Advises against opening hopper access door if material level is high.
Blender Parts Identification
Blender Parts Key
Lists and describes all the numbered parts of the blender.
12-12 Controller Parts Identification
Controller Parts Key
Lists and describes the parts of the 12-12 controller by panel.
4088 Standard Controller Parts Identification
12-12 Controller Parts Identification
Lists and describes the parts of the 12-12 controller by panel.
Setup and Installation
Operating Conditions
Specifies the operating temperature, humidity, and altitude ranges for the equipment.
Blender Assembly and Installation Instructions
Provides instructions for assembling and installing the blender unit.
Lifting Requirements
Details precautions and methods for safely lifting the blender unit.
Mounting the Blender
Instructions on how to securely anchor the blender and supporting equipment.
Stand Mounted
Instructions for mounting the blender on a stand and connecting components.
Slide the WEIGH BIN into position
Steps for sliding the weigh bin into its correct position.
Hang the Color and Additive Feeders
Instructions for hanging optional color and additive feeders.
Place the controller on the support tray and plug in all cords
Steps for placing and connecting the controller to the blender.
Plug the CONTROLLER into the receptacle
Instruction to plug the controller into the designated receptacle on the blender frame.
Power Requirements
Details the power requirements for various WSB blender models.
Connect Compressed Air to the unit
Instructions for connecting the compressed air supply to the blender.
On-site Safety Inspection Recommendation
Recommends a safety inspection after setup is complete.
Wiring Considerations
Power Supply and Line Routing
Guidelines for ensuring a solid power supply and avoiding noise interference.
Grounding and Remote System Wiring
Emphasizes shared ground paths and separation of low/high voltage lines.
Conveying Lines and Grounding
Advises keeping conveying lines separate from electrical lines and notes grounding.
Model Selection
Blender Model Categories
Lists the main categories and models of Weigh Scale Blenders.
Change Blender Controller Model
Provides a step-by-step procedure using the keypad to change the controller's model.
Check Out Procedure
1. POWER UP CONTROLLER
Steps for powering up the controller and initial checks.
2. OPERATE DISPENSE DEVICES
Steps for operating dispense devices as part of the checkout.
OPERATE DEVICES
Describes how to operate various devices manually for checking.
OPERATE OTHER DEVICES
Details operations for dump, mix, hold, and alarm functions.
Check Out Procedure Diagnostics
Display Failure Troubleshooting
Troubleshooting steps for a non-responsive display.
Incorrect Software Version
Identifies incorrect software and the need for the correct manual.
Erratic Display Readings Troubleshooting
Troubleshooting steps for erratic display readings.
Specific Negative Display Values Troubleshooting
Troubleshooting for specific negative display values.
Steady Non-Zero Display Troubleshooting
Troubleshooting for steady, non-zero readings.
No Display Response Troubleshooting
Troubleshooting for no display response when the bin is touched.
Display Sensitivity Issues Troubleshooting
Troubleshooting for display sensitivity or return issues.
Password Entry Access Troubleshooting
Troubleshooting for inability to access password entry.
Invalid Password Entry Troubleshooting
Troubleshooting for invalid password entry.
Air Solenoid Operation Troubleshooting
Troubleshooting steps for non-operating air solenoids.
Valve Opening Troubleshooting
Troubleshooting steps for slide or dump valves not opening.
Auger Feeder Motor Troubleshooting
Troubleshooting steps for a non-running auger feeder motor.
Load Cell Zero and Full Weight Calibration
Pre-Calibration Checks
Lists essential checks before performing calibration.
Weigh Bin Load Cell Calibration Procedure
Step-by-step procedure for performing zero and full weight calibration.
Full Weight Calibration Procedure
Details the procedure for performing a full weight calibration.
Material Flow Rate Calibration
Rate Calibration Procedure
Steps to perform the material flow rate calibration process.
Micro Pulse Instructions
MICRO PULSE System
Explains the Micro Pulse metering system and its availability on models.
MICRO PULSE Accuracy Settings
Discusses accuracy settings for Micro Pulse valves and PT parameter.
Normal Operation and Saving Configuration
Material Hopper Filling
Instructions for filling the hoppers with materials.
Thumbwheel Switch Settings
How to set thumbwheel switches for material percentages.
Controller Power On and Operation Start
Steps for turning on the controller and starting automatic operation.
Saving Parameters to User Backup
Keypad sequence to save current settings to user backup.
Retrieving Parameters from User Backup
Keypad sequence to retrieve saved parameters from user backup.
Normal Operating Sequence - Each Cycle
REGRINDS Dispense Sequence
Explains the sequence for REGRIND dispenses.
NATURALS Dispense Sequence
Explains the sequence for NATURAL dispenses.
ADDITIVES Dispense Sequence
Explains the sequence for ADDITIVE dispenses.
Material Run Out Handling
Describes actions when material runs out during a cycle.
Alarm Flashing Indicator
Explains what happens when the alarm flashes.
Weigh Bin Dump Operation
Describes the weigh bin dump operation.
Sensor Covered Behavior
Explains behavior when the sensor is covered.
Optional Flow Control Valve Operation
Details the operation of the optional flow control valve.
Special Features
TAG Function
Tags material usage data with work order or employee numbers.
RECIPES Function
Function to store recipes using the RECIPE storage feature.
FAST Function
Function to increase throughput by using the FAST key.
BATCH Function
Function to blend a preset BATCH amount and then stop.
Parameter Settings Adjustment
How to use parameters for lower percentage settings.
MIXING Parameter Adjustment
How to change the MIXER RUN TIME.
Upper Limits Settings
How to place upper limits on settings.
Password Settings
How to lock out others from changing settings.
Accuracy Verification
How to verify the accuracy of the entire system.
MATERIAL USAGE DATA Tracking
How to track material usage.
Keystroke Sequences for Special Features
Changing Parameters Keypad Sequence
Step-by-step keypad sequence for altering parameters.
Changing Functions Keypad Sequence
Step-by-step keypad sequence for changing functions.
WSB Controller Controls and Outputs
4088 Standard Controller Front Panel
Details the front panel controls of the 4088 Standard controller.
Controller Display (VFD)
Explains the VFD display and its information.
Display Mode Indicators
Indicates when the unit is in PROGRAM or MANUAL mode.
Component and Setting Indicators
Explains component indicators and setting displays.
Invalid Display Indication
Explains reasons for an invalid display indication.
Password Entry Explanation
Explains password entry for different modes.
Instruction Entry Explanation
Displays when a 2-digit instruction number is entered from PROGRAM mode.
Controller Left Side Components
STOP END OF CYCLE / CONTINUE Switch
Explains the function of the STOP/CONTINUE switch.
IMMEDIATE PAUSE / CONTINUE Switch
Explains the function of the pause/continue switch.
Serial Communication Ports
Describes the RS-232, RS-485 communication ports and their uses.
ETHERNET PORT (RJ-45)
Explains the Ethernet port for communication.
Silence Alarm Button Function
Explains the function of the silence alarm button.
USB Port Functions
USB PRINTER PORT Usage
Details the use of the USB port for printers or drives.
Notes for USB Drive Printing
Provides important notes for saving printouts to a USB drive.
LOAD CELL Input Port
Explains the load cell input port.
Optional Extrusion Control Interface
Information on the optional extrusion control interface.
Controller Right Side Components
Feeder Power Outputs
Describes the feeder power outputs.
Feeder Fuse (3 Amp)
Identifies the 3-amp fuse for feeders.
Mixer Motor Outlet
Describes the mixer motor outlet and its operation.
Mixer Motor Fuse (3 Amp)
Identifies the 3-amp fuse for the mixer motor.
Level Sensor Input Function
Explains the level sensor input and its function.
Internal Fuses Description
Discusses internal fuses for power supply and relays.
12-12 Controller (Black Enclosure)
12-12 Controller Front Panel Components
Lists the front panel components of the 12-12 controller.
12-12 Controller Display (VFD)
Explains the VFD display and its information.
12-12 Controller Mode Indicators
Indicates when the unit is in PROGRAM or MANUAL mode.
12-12 Controller Component Indicators
Explains component indicators and setting displays.
12-12 Invalid Display Indication
Explains reasons for an invalid display indication.
12-12 Password Entry Explanation
Explains password entry for different modes.
12-12 Instruction Entry Explanation
Displays when a 2-digit instruction number is entered from PROGRAM mode.
Controller Display Information
Dispensing Information
Describes information displayed during dispensing.
Key Press Display Information
Explains displays after pressing specific keys.
Mechanical Thumbwheel Switches
Explains mechanical thumbwheel switches and their settings.
Digital Thumbwheel Switches
Explains digital thumbwheel operation and updates.
Controller Output Descriptions
Air Solenoid Outputs
Details the 17-pin Amphenol plug for solenoid outputs.
Color and Additive Power Outlets
Describes color and additive power outlets.
Processor Panel Fuse (1/2 Amp)
Identifies the 1/2 amp fuse for the processor.
Duplex Receptacle Panel Fuse (3 Amp)
Identifies the 3 amp fuse for duplex receptacles.
Power ON Switch Function
Explains the function of the power ON switch.
Strobe Light and Beeper Alarms
Explains the strobe light and beeper alarms.
Controller Left Side Components
STOP END OF CYCLE / CONTINUE Switch
Explains the function of the STOP/CONTINUE switch.
IMMEDIATE PAUSE / CONTINUE Switch
Explains the function of the pause/continue switch.
COMPUTER SERIAL Input/Output
Describes the serial communication ports.
ETHERNET PORT (RJ-45)
Explains the Ethernet port for communication.
USB Port and Other Connections
USB PRINTER PORT Usage
Details the use of the USB port for printers or drives.
Notes for USB Drive Printing
Provides important notes for saving printouts to a USB drive.
LOAD CELL Input Port
Explains the load cell input port.
Optional Extrusion Control Interface
Information on the optional extrusion control interface.
Controller Right Side Components
Silence Alarm Button
Explains the function of the silence alarm button.
Mixer Motor Switch (Optional)
Describes the mixer motor control switch.
Mixer Motor Fuse (3 Amp)
Identifies the 3 amp fuse for the mixer motor.
Mixer Motor Outlet
Describes the mixer motor outlet.
Level Sensor Input
Explains the level sensor input and its function.
Internal Fuses Description
Discusses internal fuses for power supply and relays.
Controller Keypad Summary
Automatic Operation Mode
Describes the default automatic operation mode.
Manual or Program Mode Entry
Explains how to enter manual or program modes.
Program Mode Only Functions
Details functions available only in program mode.
Introduction to Star Functions
Introduces star functions and their purpose.
Controller Keypad Function Descriptions
Automatic Mode Keypad Functions
Explains functions available in automatic mode.
VIEW Data Function
How to view data like date, time, and material usage totals.
RECIPE Get, Load, and Save
How to get, load, and save recipes.
EXIT Function
How to exit keypad sequences and modes.
CE Function for Raw Readout
How to display raw load cell readouts for diagnosis.
Manual Mode Keypad Functions
Explains functions available in manual mode for testing.
BATCH Function Description
BATCH Functionality
Function to blend a preset BATCH amount and then stop.
FAST Function Description
FAST Cycles Operation
Allows exceeding normal blending rate with repeat cycles.
SETTING Component Parameters
How to set component settings, overriding thumbwheels.
TAG Function for Data Tracking
Tags data with work order/operator numbers for tracking.
Keypad Function Descriptions
EXIT Function
Exits any keypad sequence or mode.
CE Function for Raw Readout
Displays raw load cell readouts for diagnosis.
Manual Mode Operations
Explains functions available in manual mode for testing.
OPERATE Device Manually
Manually operates selected devices.
TIMED Device Operation
Operates devices for a selected time period.
CALIBRATE Device Flow Rate
Operates devices to learn flow rate.
Zero Weight Calibration
Weight Calibration Flag Requirement
Requirement to enable weight calibration flag before using ZERO/FULL keys.
Setting Empty Bin Weight to Zero
Procedure to set the empty bin gram weight to zero.
Full Weight Calibration Dependency
Explains the dependency of FULL WT calibration on ZERO WT.
Manual Mode Star Functions
Lists star functions available in manual mode.
Keypad Program Mode
Accessing Parameter Tables
How to access and navigate the parameter tables.
Detailed Parameter Explanations Reference
Refers to the next section for detailed parameter explanations.
Navigating Parameters
Explains how to navigate through parameter lists.
Star Functions Overview
Star Function 02: Extrusion and Yield Control
Relates star function 02 to Extrusion and Yield Control.
Star Function 03: Four Digit Settings
Relates star function 03 to four-digit setting entry.
Star Function 04: Simulate FOUR Software
Relates star function 04 to simulating FOUR software.
Star Function 05: Inhibit Table Clearing
Relates star function 05 to inhibiting table clearing.
Star Function 12: Move ROM to RAM Table
Relates star function 12 to moving tables from ROM to RAM.
Star Function 23: Move RAM to EEPROM
Relates star function 23 to moving data from RAM to EEPROM.
Star Function 32: Move EEPROM to RAM
Relates star function 32 to moving data from EEPROM to RAM.
Star Function 14: Set Types
Relates star function 14 to setting types.
Star Function 25: ROM Status Check
Relates star function 25 to ROM status.
Star Function 33: Deprecated Function
Mentions a deprecated star function.
Star Function 44: End Cycle on Full Bin
Relates star function 44 to ending cycle when bin is full.
Star Function 45: Change Manual Password
Relates star function 45 to changing manual mode password.
Star Function 34: USB Recipe Command
Relates star function 34 to USB recipe commands.
Star Function 52: Double Dump Weigh Bin
Relates star function 52 to double dump weigh bin function.
Star Function 54: Print Cycle Information
Relates star function 54 to printing cycle information.
Star Function 47: Totalizer Flag
Relates star function 47 to totalizer flag.
Star Function 72: Additive Percent of Blend
Relates star function 72 to additive percent setting.
Star Function 77: Print Parameters
Relates star function 77 to printing parameters.
Star Function 66: WSB ID Number
Relates star function 66 to WSB ID number.
Star Function 75: Alarm on Weight Drop
Relates star function 75 to alarm on weight drop.
Star Function 87: Volumetric Operation
Relates star function 87 to volumetric operation.
Star Function 74: Stop Alarm on Max Weight
Relates star function 74 to stopping and alarming on max weight.
Star Function 82: Precision Ratioing
Relates star function 82 to precision ratioing.
Star Function 78: Change Program Password
Relates star function 78 to changing program mode password.
Star Function 89: Select Pounds/Kilos
Relates star function 89 to selecting weight units.
Star Function 93: Update WSB Software
Relates star function 93 to updating software via USB.
Star Function 95: Select COM Port Baud Rate
Relates star function 95 to selecting COM port baud rate.
Star Function 97: USB Driver Version
Relates star function 97 to USB driver information.
Star Function 98: Display Raw Weight
Relates star function 98 to displaying raw weight number.
Star Function 99: Enable Load Cell Calibration
Relates star function 99 to enabling load cell calibration.
Star Function 00: Clear All Data Fields
Relates star function 00 to clearing all data fields.
Star Function Details
CLEAR ALL DATA Function
Explains how to clear all data fields and material usage totals.
Extruder Mode Activation
How to enable extruder mode and view throughput.
4-Digit Entry Format for Settings
Allows four-digit entry for settings in xx.xx format.
Prevent Accidental Data Clearing
Inhibits the (00=CLEAR) prompt for operators.
System Date and Time Format Selection
Sets the date format and enters correct date/time.
Star Function Operations
Restore Factory Default Settings
Restores factory default settings to User Settings.
Select Display Language
Allows selection of the controller display language.
Save User Settings to Backup
Copies current settings to User Backup Settings.
Restore User Settings from Backup
Restores User Settings from User Backup Settings.
Display Firmware Status and Checksum
Displays firmware status and checksum.
USB Recipe Command Management
Enables or disables the USB Recipe Command.
Star Function Applications
End Cycle Bin Status Setting
Sets cycle end condition based on bin status.
Set Manual Mode Password
Changes the password for MANUAL mode access.
Totalizer Display Function
Explains the function of the Totalizer flag.
Calibration Mode Control
Notes on disabling/enabling *47 for calibration.
Extra Bin Dump (Double Dump)
Enables or disables the double dump feature for the weigh bin.
Cycle-by-Cycle Reports to USB
Enables writing of cycle data reports to a USB drive.
Alternate Color Liquid System
Function for liquid color applications using dual pumps.
WSB Communications Configuration
View Blender Ethernet IP Settings
Views the blender's Ethernet network configuration.
View Blender Ethernet MAC Address
Views the blender's Ethernet MAC address.
Set Blender TCP/IP Settings
Configures Ethernet IP address settings.
Set Blender ID Number
Assigns an identification number to the blender for reporting.
Modbus Communications Enable/Disable
Enables or disables Modbus communication.
Regrind Hopper as Second Natural
Treats REGRIND dispense as a SECOND NATURAL material.
Star Function Parameter Settings
Color Percentage of Mix Setting
Interprets Color setting as percent of total mix, not natural.
Additive Percentage of Mix Setting
Interprets Additive setting as percent of mix or regrind.
Max Weight Alarm Setup
Sets a flag to stop and alarm when max weight is exceeded.
Weight Loss Alarm Setup
Sets a flag to alarm if weigh bin weight drops significantly.
Parameter Printout to USB
Writes all internal parameters to a USB flash drive.
Change Program Mode Password
Changes the password for entering PROGRAM mode.
Precision Ratioing for Color/Additive
Assures exact percentage ratio for selected precision component.
Advanced Star Function Features
Progressive Metering Selection
Selects an option for more accurate component dispenses.
Backdoor Password Management
Selects a new "Back Door" password for software access.
Star Function Operations and Utilities
Volumetric Mode Operation
Sets flag for operation in VOLUMETRIC mode, ignoring load cells.
Printout Display Function
Forces a printout of the controller display.
Select Weight Unit
Selects the desired weight unit (Grams, Kilograms, etc.).
Update Controller Software via USB
Initiates a software update from a USB drive.
Controller Software Updates
Update Controller NET Software via USB
Initiates a NET specific software update from a USB drive.
Select Communication Speed (Baud Rate)
Sets the baud rate for the COM port.
USBC Driver Version Information
Displays the USBC Driver version.
Display Load Cell Raw Signal Counts
Sets flag for RAW-SIGNAL readout instead of gram readout.
Enable Load Cell Weight Calibration
Sets flag to enable load cell weight calibration.
Parameters Introduction
Parameter Value Format
Explains the format and structure of parameter values.
Navigating Parameter Lists
Explains how to navigate through parameter lists.
Quick Parameter Navigation Keypad Sequence
Provides a quick keypad sequence for parameter navigation.
Parameters Overview
FLG Parameter: Key Enable/Disable
Explains the FLG parameter for enabling/disabling keys.
RPO Parameter: Pulsed Output Timing
Explains the Pulsed Output timing parameter.
MPO Parameter: Mixer Motor Pulsed Output
Explains the mixer motor pulsed output parameter.
_AL Parameter: Alarm Flags
Explains ALARM flags for material run-out or dispense issues.
MIX Parameter: Mixer Motor Time
Parameter for mixer motor run time.
JOG Parameter: Mixer Motor Jogging
Parameter for mixer motor jogging.
FCV Parameter: Flow Control Delay
Parameter for Flow Control valve delay before opening.
FCA Parameter: Flow Control Alarm
Parameter for enabling/disabling Flow Control Alarm.
DTI Parameter: Weigh Bin Dump Time
Parameter for weigh bin dump time.
KDF Parameter: Stable Weight (Calibration)
Parameter for stable weight readings during calibration.
WDF Parameter: Stable Weight (Normal)
Parameter for stable weight readings during normal operation.
BER Parameter: Bailout Threshold
Parameter for bailout threshold before dispense abort.
CXT Parameter: Decimal Shift
Moves decimal left for color/additive settings.
AXT Parameter: Less Than 0.1 Percent Entry
Allows entry of less than 00.1 percent.
ROC Parameter: Regrind Override
Controls how REGRIND is treated as natural for calculations.
Parameter Overview Continued
ROV Parameter: Regrind Usage Override
Automatically increases REGRIND usage based on cycle count.
RHL Parameter: Regrind Level Control
Controls regrind settings based on level sensors.
FUL Parameter: Full Bin Weight
Sets the full batch weight target.
MAX Parameter: Maximum Bin Weight
Sets the maximum bin weight target.
TH Parameter: Valid Tare Weight High
High limit for acceptable tare weights.
TL Parameter: Valid Tare Weight Low
Low limit for acceptable tare weights.
PRT Parameter: Report Interval
Sets interval for automatic printing of totals.
RSE Parameter: Upper Thumbwheel Limit
Upper limits for thumbwheel settings.
CSE Parameter: Upper Limit Enforcement
Settings greater than limit are held to the limit.
ASE Parameter: 100% Setting
Sets settings to 100%.
RLO Parameter: Lower Regrind Limit
Lower limit for regrind thumbwheel settings.
_SE Parameter: Thumbwheel Upper Limits
Sets upper limits for thumbwheel settings.
DLY Parameter: Cycle Start Delay
Delay before cycle start.
LT1 Parameter: Loader #1 Timeout
Loader #1 timeout setting.
LT2 Parameter: Loader #2 Timeout
Loader #2 timeout setting.
_PT Parameters for First Try Dispense
Sets first try dispense as a percentage of target weight.
_WT and _TI Parameters: Rate Adjustment
Rate parameters adjusted automatically after each cycle.
Parameter Overview Continued
RNC Parameter: Allowable Gram Error
Allowable gram error before flow rate correction.
NNC Parameter: Error Range Prevention
Error range for preventing hunting.
CNC Parameter: Error Range Prevention
Error range for preventing hunting.
ANC Parameter: Error Range Prevention
Error range for preventing hunting.
RRP Parameter: Percentage Shortage Error
Percentage shortage error forcing a retry.
NRP Parameter: Percentage Shortage Error
Percentage shortage error forcing a retry.
CRP Parameter: Percentage Shortage Error
Percentage shortage error forcing a retry.
ARP Parameter: Percentage Shortage Error
Percentage shortage error forcing a retry.
RRD Parameter: Gram Shortage Error
Gram weight shortage error forcing a retry.
NRD Parameter: Gram Shortage Error
Gram weight shortage error forcing a retry.
CRD Parameter: Gram Shortage Error
Gram weight shortage error forcing a retry.
ARD Parameter: Gram Shortage Error
Gram weight shortage error forcing a retry.
RLA Parameter: Lag Time Before Dumping
Lag time before dumping starts.
NLA Parameter: Lag Time Before Dumping
Lag time before dumping starts.
CLA Parameter: Lag Time Before Dumping
Lag time before dumping starts.
ALA Parameter: Lag Time Before Dumping
Lag time before dumping starts.
PRC Parameter: Max Percentage Change
Max allowable percent rate change per cycle.
STL Parameter: Dispense Settle Time
Time allowed after dispense before weight reading.
LCL Parameter: Load Cell Limits
Load cell limits.
LCH Parameter: Load Cell Limits
Load cell limits.
LCF Parameter: Load Cell Limits
Load cell limits.
LCZ Parameter: Load Cell Limits
Load cell limits.
SCR Parameter: Special Customer Request
Activates special software requirements.
BCR Parameter: Bar Code Input
Sets parameter for barcode reader input.
XTP Parameter: Extrusion Control Trip Point
Trip point for adjusting throughput rate.
Parameter Explanations Continued
XCV Parameter: Extrusion Control Voltage
Controls extruder speed voltage output.
XRC Parameter: Extruder Speed Rate Change
Determines ramp up/down rate for extruder speed.
TCV Parameter: Takeoff Control Voltage
Controls takeoff speed voltage output.
XAL Parameter: Extrusion Control Adjustment Limit
Limits the degree of change in adjustment cycles.
XUL Parameter: Extrusion Control Upper Limit
Sets an upper limit for extruder speed adjustments.
Parameter Explanations Continued
MCT Parameter: Monitor Cycle Time
Monitors sequential cycle times and alarms on deviations.
LIQ Parameter: Liquid Color Applications
Handles automatic switching for liquid color applications.
CPL Parameter: Yield Control (Counts/Unit)
Displays grams per unit length based on pulses.
PTD Parameter: Yield Control Pulse Train Delta
Specifies error tolerance for pulse train rate.
Parameter Explanations Continued
MIX Parameter: Mixer Run Time
Adjusts the time the mixer runs after weigh bin dump.
JOG Parameter: Mixer Motor Jogging
Sets mixer jogging frequency and duration.
Parameter Explanations Continued
FCV Parameter: Flow Control Valve Timing
Controls flow control valve timing and logic.
FCA Parameter: Flow Control Alarm
Enables or disables the Flow Control Alarm.
DTI Parameter: Weigh Bin Dump Time
Maximum time allowed for weigh bin to dump.
KDF Parameter: Load Cell Calibration Limits
Load cell limits for calibration.
WDF Parameter: Load Cell Normal Limits
Load cell limits for normal operation.
Parameter Explanations Continued
BER Parameter: Bailout Error Handling
Bailout error weight threshold.
CXT Parameter: Decimal Shift for Color/Additive
Moves decimal left for color/additive settings.
AXT Parameter: Less Than 0.1 Percent Entry
Allows entry of less than 00.1 percent.
ROC Parameter: Regrind to Natural Ratio
Controls how REGRIND is treated as natural for calculations.
Parameter Explanations Continued
ROV Parameter: Regrind Usage Override
Automatically increases REGRIND usage based on cycle count.
Parameter Explanations Continued
PRN Parameter: Regrind as Natural
Treats Regrind as Natural for additive calculations.
RAC Parameter: Regrind Auto Control
Controls automatic regrind adjustment.
RLC Parameter: Regrind Level Control
Controls regrind settings based on level sensors.
RHL Parameter: Level Sensor Requirement
Requires level sensors for regrind control.
RHL Parameter Logic
RHL Parameter Functionality
Explains RHL's function in selecting higher/lower percentages.
Parameter Explanations Continued
PAR Parameter: Additive to Regrind Ratio
Adds a percentage of Additive to Regrind.
FUL Parameter: Batch Weight Adjustment
Sets the full batch weight, adjusted for material properties.
Dispense Station Configuration
Configures the controller for dispense station operation.
MAX Parameter: Max Dispense Weight
Sets the maximum gram weight for dispensing.
Dispense Station Configuration
Configures the controller for dispense station operation.
Parameter Explanations Continued
TH Parameter: Tare Weight Error Limits
Acceptable error limits for TARE WEIGHT.
TL Parameter: Tare Weight Error Limits
Acceptable error limits for TARE WEIGHT.
PRT Parameter: Automatic Material Totals Printing
Configures automatic printing of material totals.
RSE Parameter: Upper Thumbwheel Limit
Upper limits for thumbwheel settings.
CSE Parameter: Upper Limit Enforcement
Upper limits for thumbwheel settings.
ASE Parameter: 100% Setting
Sets settings to 100%.
RLO Parameter: Lower Regrind Setting Limit
Lower limit for regrind thumbwheel settings.
DLY Parameter: Mixing Time Consideration
Time delay before cycle starts.
Loader Timeout Parameters (LT1, LT2)
Loader timeout settings.
_PT Parameters: First Try Dispense
Sets first try dispense as a percentage of target weight.
_WT and _TI Parameters: Rate Adjustment
Rate parameters adjusted automatically after each cycle.
Parameter Explanations Continued
CWT Parameter: Flow Rate for Material
Flow rate for specified material.
_MI Parameter: Automatic MI Setting
Sets MI parameter automatically based on dispense rates.
_NC Parameter: Allowable Gram Error
Allowable gram error before flow rate correction.
Parameter Explanations Continued
_RP and _RD Parameters: Shortage Error
Parameters determining acceptable dispense shortage error.
_RD Parameter Reset Behavior
Indicates RD parameter reset behavior.
Parameter Explanations Continued
_LA Parameter: Lag Time Adjustment
Lag time before feeder or dispense system starts.
PRC Parameter: Max Percentage Rate Change
Maximum allowable percent rate change per cycle.
Parameter Explanations Continued
STL Parameter: Dispense Settle Time
Time allowed after dispense before weight reading.
LCL Parameter: Load Cell Limits
Load cell limits.
LCH Parameter: Load Cell Limits
Load cell limits.
LCF Parameter: Load Cell Limits
Load cell limits.
LCZ Parameter: Load Cell Limits
Load cell limits.
SCR Parameter: Special Customer Request
Activates special software requirements.
BCR Parameter: Bar Code Input
Sets parameter for barcode reader input.
XTP Parameter: Extrusion Control Trip Point
Trip point for adjusting throughput rate.
Parameter Explanations Continued
XCV Parameter: Extrusion Control Voltage
Controls extruder speed voltage output.
XRC Parameter: Extruder Speed Rate Change
Determines ramp up/down rate for extruder speed.
TCV Parameter: Takeoff Control Voltage
Controls takeoff speed voltage output.
XAL Parameter: Extrusion Control Adjustment Limit
Limits the degree of change in adjustment cycles.
XUL Parameter: Extrusion Control Upper Limit
Sets an upper limit for extruder speed adjustments.
Parameter Explanations Continued
MCT Parameter: Monitor Cycle Time
Monitors sequential cycle times and alarms on deviations.
LIQ Parameter: Liquid Color Applications
Handles automatic switching for liquid color applications.
CPL Parameter: Yield Control (Counts/Unit)
Displays grams per unit length based on pulses.
PTD Parameter: Yield Control Pulse Train Delta
Specifies error tolerance for pulse train rate.
Parameter Explanations Continued
G2F Parameter: G2 Communications Alarm
Alarm status for G2 communications.
XMO Parameter: Maximum Extruder Output
Stores the expected extruder throughput rate.
LTP Parameter: Loss In Weight Trip Point
Adjustment trip point for loss in weight station.
LLF Parameter: Loss In Weight Low Level Fill
Value to cause fill valve to open.
HLF Parameter: Loss In Weight High Level Fill
Value to cause fill valve to close.
SBO Parameter: Sensor Blow Off
Pulses the FCV valve to clear sensor dust.
Changing Parameter Settings
Parameter Change Keystroke Sequence
General instructions for changing parameters.
Parameter Change Keypad Sequence
Step-by-step keypad sequence for altering parameters.
Saving Parameters to User Backup Settings
Save All System Parameters Sequence
Keypad sequence to save current settings to user backup.
Retrieve Parameters (Clear) Sequence
Keypad sequence to retrieve saved parameters from user backup.
Communications Protocols
Modbus TCP Communication
Explains Modbus TCP communication protocol for PLC.
MLAN Protocol Overview
Explains MLAN protocol for blender communication.
Additional Communication Information
Provides a URL for more communication information.
Important Note for Older Controllers
Note regarding older 1212 controllers and potential upgrades.
Printed Outputs
*54 Diagnostic Cycle Report
Analyzes individual cycles and blender performance.
Enable *54 Cycle-by-Cycle Printing
Keypad sequence to enable cycle-by-cycle diagnostic reports.
*77 Parameter Printout
Writes current parameters to a plain text file on USB.
Print Parameter Table Keypad Sequence
Keypad sequence to print the parameter table.
Interpreting the *54 Cycle Printout
Single Cycle Printout Format
Shows the format of a single cycle printout.
Definition of Printout Lines
Explains each line of the cycle printout data.
Top-of-Page Heading Explanation
Explains the heading information printed on each page.
Cycle Heading Explanation
Explains the date, time, and recipe information.
Data Line 1 Interpretation
Explains the final dispensed weight and percentage data.
Data Line 2 Interpretation
Explains the rate numbers used for calculations.
Data Line 3 Interpretation
Explains first dispense weight and timing.
Troubleshooting with *54 Printout
Bailout Line Interpretation
Explains the bailout line and potential causes.
Total Batch Weight Interpretation
How to interpret total batch weight data.
Tare Weight Interpretation
How to interpret tare weight data.
Retries Interpretation
How to interpret retry data.
Flow Rate Numbers Interpretation
How to interpret flow rate numbers.
Dispense Timing Interpretation
How to interpret dispense timing data.
Percentage Errors Interpretation
How to interpret percentage errors.
Parameter Settings Printout Procedure
Prints all internal parameters to a USB flash drive.
Load Cell Calibration Printout Verification
Recommended steps for printout verification.
Interpreting Cycle Printout Data
Error Corrections: Rate Numbers
Interpreting rate numbers and error corrections.
Dispense Timing Interpretation
Interpreting dispense timing data.
Percentage Errors Interpretation
Interpreting percentage errors.
Printout Interpretation Steps
Step 1: Check for Retries
First step in interpreting printout: look for retries.
Step 2: Analyze Actual Weight Dispensed
Second step: analyze actual weight dispensed.
Step 3: Analyze Dispense Time
Third step: analyze dispense time.
Bailout Information Interpretation
Interpreting bailout information.
Special Tests - Printout Verification
TIME Function Description
Explains the TIME function for lag times and repeatability.
CALIBRATE Function Description
Explains CALIBRATE function for learning device flow rate.
Material Usage Printout
Printing Material Usage Totals
How to print all material usage totals.
PRT Parameter for Periodic Printing
How the PRT parameter enables periodic printing.
Material Usage Printout Details
Component Line Printing Explanation
Explains component line printing.
Grand Totals Management
Explains how GRAND totals are managed.
Current Totals and Time References
Explains CURRENT totals and time references.
Percentage Calculation Explanations
Explains percentage calculations for R, A, and N types.
Pounds Per Hour Calculation
Explains PPH calculation.
Troubleshooting Guide
Troubleshooting Steps
Provides steps for locating and correcting problems.
Print Parameter Table Keypad Sequence
Keypad sequence to print the parameter table.
Print Cycle-by-Cycle Information Sequence
Keypad sequence to print cycle-by-cycle information.
Typical Problems and Solutions
Zero Reading Issues Troubleshooting
Troubleshooting for zero reading issues.
Controller Reset Issues Troubleshooting
Troubleshooting for controller resets.
Alarm Flashing and Weight Display Issues
Troubleshooting for alarm flashing and weight display issues.
First Dispense Failure Troubleshooting
Troubleshooting for first dispense failure.
Repeated Natural Dispense Troubleshooting
Troubleshooting for repeated natural dispense.
Frequent Retries Troubleshooting
Troubleshooting for frequent retries.
Thumbwheel Switch Control Issues
Troubleshooting for thumbwheel switch issues.
Typical Problems Continued
System Stuck in Retries Troubleshooting
Troubleshooting for systems stuck in retries.
Unexplained System Behavior Troubleshooting
Troubleshooting for unexplained system behavior.
Upper Limit Load Cell Readout Issue
Troubleshooting for display reading upper limit.
Slide Gate Dispense Consistency
Troubleshooting for inconsistent slide gate dispenses.
Load Cell Reading Instability
Troubleshooting for unsteady load cell readings.
Mix Motor Short Run Time
Troubleshooting for mix motor running briefly.
Alarms - Cause and Solution
COMPONENT ALARM (Code 01-12)
Problem: Hopper/component out of material. Solution: Determine material shortage.
BATCH COMPLETE ALARM (Code 13)
Alert: Batch is complete. Solution: Check Batch Mode Alarm settings.
MAXIMUM WEIGHT ALARM (Code 14)
Problem: Max weight exceeded, cycle aborted. Solution: Check material flow.
COMPONENT BAILOUT (No Code)
Problem: Component bailout, dispense aborted. Solution: Check BER parameter.
Alarms - Cause and Solution Continued
ZERO TARE ALARM (Code 15)
Problem: Load cells outside calibration. Solution: Check calibration.
OVER WEIGHT ALARM (Code 20)
Problem: Over dispense triggered by Alarm Parameter. Solution: Determine cause.
WAIT FOR RECIPE ALARM (Code 21)
Problem: Recipe not received within timeout. Solution: Check recipe number/comms.
WEIGHT DROP ALARM (Code 22)
Problem: Weigh bin losing weight. Solution: Examine bin for issues.
Alarms - Cause and Solution Continued
MCT PARAMETER ALARM (Code 23)
Problem: Cycle time exceeds previous cycle time. Solution: Check material/blending.
ALTERNATE COLOR ALARM (Code 24)
Alert: Alternate Liquid Color, Component Switch. Solution: Replace component.
MIX MOTOR FAILURE ALARM (Code 25)
Problem: Mix Motor Failure Detected. Solution: Check motor operation.
G2F PARAMETER ALARM (Code 26)
Problem: Totals not collected by communications. Solution: Check comms status.
USB RECIPE ALARM (Code 30)
Problem: USB Recipe Command enabled, recipe not found. Solution: Check USB/recipe.
Alarms - Cause and Solution Continued
REGRIND LESS THAN 100% ALARM (Code 31)
Problem: Regrind/Total Recipe settings add up to <100%. Solution: Check settings.
REGRIND GREATER THAN 100% ALARM (Code 32)
Problem: Regrind/Total Recipe settings add up to >100%. Solution: Check settings.
FLOW CONTROL ALARM (Code 33)
Problem: Flow Control Valve Not closing. Solution: Check valve/mix chamber.
COMPONENT VALVE LEAK DETECTION (Code 34)
Problem: Weigh Bin gaining weight. Solution: Examine valves for issues.
REMOTE RECIPE LOAD FAILURE ALARM (Code 35)
Problem: Recipe TAG not in database. Solution: Check database.
Mix Problems
Batch Size Adjustment for Mixing
Decrease batch size by lowering FUL parameter for better mixing.
Level Sensor Sensitivity Adjustment
Adjust sensor sensitivity and position for optimal mixing.
DLY Parameter Adjustment for Mixing
Increase DLY parameter to allow mix chamber to empty.
MIX Parameter Adjustment for Mixing
Increase MIX parameter for more mixing time.
FCV Parameter for Mixing Delay
Increase FCV parameter delay for additional mixing.
Weigh Bin Baffle Installation (WSB-940)
Ensure weigh bin has baffles for horizontal layering.
Material Separation Issues
Addresses separation of materials due to bulk density or vacuum conveying.
Air Drive Mix Blade Advantages
Discusses advantages of air drive mix blades.
Troubleshooting Air Drive Mix Problems
Steps to troubleshoot mix problems with air drives.
Increasing Throughput
Flow Control Slide Gate Adjustment
Reduces throughput; counter with 'END FULL' flag.
Material Reserve and 'END FULL' Function
Corrects for inadequate material reserve and provides larger buffer.
FUL Parameter Adjustment
Increases batch size to increase throughput.
DTI Parameter Reduction
Reduces weigh bin dump time to shorten cycle time.
FAST Function Activation
Enables rapid volumetric 'timed' dispenses.
Distinguishing Reserve from Throughput
Clarifies reserve inadequacy vs. throughput issues.
Normal Operating Sequence
Controller Power On and Initial Display
Describes initial display after powering on the controller.
Operation Start Conditions
Conditions required for the unit to begin operation.
Weigh Bin Dump Flap Behavior
Troubleshooting repeated weigh bin dump flap operation.
Alarm Flashing During Operation
Indicates alarm flashing and potential causes.
Dispense Sequence Initiation
Describes when the dispense sequence begins.
Display During Dispenses
Explains information displayed during dispenses.
Cycle Operation Details
Component Dispensing Information
Explains information displayed for each component dispensed.
REGRINDS Dispense Sequence
Explains the sequence for REGRIND dispenses.
NATURALS Dispense Sequence
Explains the sequence for NATURAL dispenses.
ADDITIVES Dispense Sequence
Explains the sequence for ADDITIVE dispenses.
Material Run Out Handling
Describes actions when material runs out during a cycle.
Alarm Flashing Indicator
Explains what happens when the alarm flashes.
Weigh Bin Dump Operation
Describes the weigh bin dump operation.
Sensor Covered Behavior
Explains behavior when the sensor is covered.
Optional Flow Control Valve Operation
Details the operation of the optional flow control valve.
Verifying Load Cell Function
Load Cell Function Verification Methods
Ways to verify proper load cell functioning.
Load Cell Drift and Ratio Accuracy
Explains normal drift and its effect on component ratios.
Empty Bin Weight Observation
Observing empty bin weight for consistency.
Load Cell Movement Interference
Identifies interference to load cell movement as a common problem.
Load Cell Wire Damage Check
Checks for damage to load cell wires or pinched connectors.
Overstressed Load Cell Readings
Describes readings for overstressed or damaged load cells.
Load Cell Enclosure Inspection
Instructions for inspecting load cell mounting enclosures.
Volumetric Mode with Damaged Load Cells
Operating in volumetric mode with damaged load cells.
Load Cell Recalibration Procedure
Refers to Hardware Maintenance for recalibration.
Load Cell Raw Signal Readout
Explains how to access raw signal readout for diagnosis.
Raw Signal Readout Observation
Continuous Raw Count Observation
Using *98 function in PROGRAM mode for continuous observation.
Raw Signal Readout Interpretation
Interpreting raw count numbers for load cell issues.
Troubleshooting Floating/Drifting Numbers
Floating/drifting numbers usually indicate load cells not plugged in.
Troubleshooting Zero/Full Scale Readouts
Interpreting zero or full-scale readouts indicating issues.
Load Cell Sensitivity Test
Testing sensitivity by adding small weight to bin.
Load Cell Problem Diagnosis
Information needed when calling for load cell problem diagnosis.
Volumetric Mode with Damaged Load Cells
Operating in volumetric mode with damaged load cells.
Backup, Restore, Factory Reset Overview
Describes the three memory areas for storing blender settings.
User Settings Description
Current settings in use, stored in EEPROM.
User Backup Settings Description
Area for backing up user settings using function *23.
Factory Default Settings Description
Holds the blender's factory default settings.
Clear Routine
Clear Routine Functionality
Copies User Backup Settings into User Settings, or restores factory defaults.
Executing the CLEAR Routine
Procedure to hold CE key and turn power on to execute CLEAR.
Retrieve Parameters from EEPROM Sequence
Keypad sequence to load EEPROM into RAM.
Clear All Routine
Clear All Routine Functionality
Sets User Settings and Backup Settings to model-specific defaults.
When to Perform Clear All
Recommended times to perform CLEAR ALL.
Executing the Clear All Routine
Keypad sequence to perform Clear All.
Load Cell Calibration After Clear All
Load cell calibration will be lost after Clear All.
Re-entering Parameters After Clear All
Need to re-enter parameters after Clear All.
Updating Controller Firmware
Method 1: USB Drive Update
Procedure for updating firmware using a USB drive.
Firmware Update Important Warning
Warning against turning off controller or removing drive during update.
LOTO, Cleaning, Maintenance
Pneumatic and Electrical Lockout/Tagout (LOTO)
Blender must be locked out before cleaning/maintenance/repair.
Pneumatic Lockout/Tagout Points
Procedures for disconnecting compressed air supply.
Electrical Lockout/Tagout Points
Procedures for disconnecting electric power.
Cleaning Procedure with LOTO
Steps for cleaning, starting with material removal.
Maintenance Procedures
Manual Operations for Cleaning
Using touchscreen for manual operation of valves, augers, motor.
Lockout/Tagout Procedure
Perform pneumatic and electrical lockout before any work.
Opening Front Access Door
Steps to open the front door for access.
Weigh Bin Removal
Instructions for disconnecting and removing the weigh bin.
Mix Blades and Mix Chamber Removal
Instructions for removing mix blades and chamber.
Blender Interior Cleaning
Instructions for cleaning the blender interior.
Reassembly Procedure
Steps for reassembling the blender components.
Maintenance and Preventative Maintenance
Air Pressure Recommendations
Recommended air pressure settings for various models.
Lubricated Air Warning
Warning against using lubricated air.
Level Sensor Sensitivity Adjustment
Adjusting sensor sensitivity and position.
Sensor Position Guidelines
Sensor position recommendations for 200 and 400 series models.
Weigh Bin Dump Valve Adjustment
Adjusting the weigh bin dump valve for soft closure.
Component Clearances and Inspection
Weigh Bin Clearances - Free Movement
Ensuring weigh bin movement is free and unobstructed.
Slide Valves Operation and Inspection
Ensuring slide valves open/close freely for accuracy.
Mix Chamber Inspection
Inspect Mix Blades for damage or wear.
Load Cell Calibration Information
Refers to calibration section for ZERO and FULL weight calibration.
MODEL WST - WEIGH SCALE TOTALIZER
Totalizer Operation Overview
Totalizers track exact weight, simpler than blenders.
Enabling Totalizer Display Function
Sequence to enable continuous display of accumulated total.
Calibration for Totalizer Mode
Disabling/enabling *47 for calibration.
Totalizer Operation Guide
Basic Totalizer Startup
Steps for startup: power off switches, power on controller.
Totalizer Shutdown Procedure
Steps to stop the Totalizer by toggling switches down.
Retrieving Totals
Methods to retrieve accumulated totals.
Resetting Displayed and Recorded Totals
Procedure to reset totals to zero.
Decommissioning and Disposal
Unit Decommissioning Steps
Disconnecting power, air, cables, and hoses.
Disposal Procedures
Instructions for disposing of components and hazardous materials.
Disclaimers
Production of Faulty Product
Customer must verify performance and cannot hold manufacturer liable for product issues.
Manufacturer's Liability Limitation
Liability limited to correction, repair, or replacement of defective equipment.
Accuracy of this Manual
Manual may not be entirely accurate due to rapid product changes.
Warranty - Exclusive 5-Year
Comprehensive Warranty Terms
Warrants against material and workmanship defects under normal use.
Warranty Exclusions
Lists excluded items and conditions voiding warranty.
Liability Limitation Clause
Limits liability and responsibility to specific conditions.
Excluded Items: Load Cells
Details conditions and handling precautions for load cells.
Disclaimer on Processing Conditions
States impossibility of anticipating all processing conditions.
Manufacturer Responsibility Limitation
Responsibility limited to correcting misrepresented equipment.
Technical Support and Contact Information
Maguire Products Inc. Contact Details
Provides contact information for Maguire Products Inc. in Aston, PA.
Maguire Europe Contact Details
Provides contact information for Maguire Europe.
Maguire Products Asia PTE LTD Contact Details
Provides contact information for Maguire Products Asia.
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