MAGUIRE Novatec AL-1 Instruction Manual

Compressed air loader

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COMPRESSED
AIR LOADER
MODEL: AL-1
Document: AL-1 IM 10-22-2011

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Summary of Contents for MAGUIRE Novatec AL-1

  • Page 1 COMPRESSED AIR LOADER MODEL: AL-1 Document: AL-1 IM 10-22-2011...
  • Page 2: Table Of Contents

    Al-1 Compressed Air Loader Instructions TABLE OF CONTENTS Important Notices and Precautions Quick Installation Product Description Principle of Operation Unpacking and Inspection Photoelectric Sensor Diagram Installation Operation Maintenance Troubleshooting Spare Parts Warranty © 2011 Novatec Inc. All Rights Reserved AL-1 IM 10-20-2011...
  • Page 3: Important Notices And Precautions

    Al-1 Compressed Air Loader Instructions IMPORTANT NOTICE Read this manual before operating equipment. Do not operate unless this instruction manual is completely understood. WARNING Disconnect power and compressed air before servicing equipment. Only qualified technicians should service equipment. CAUTION Check all mounts and connections to ensure that equipment is properly secured before operation. Only qualified technicians should install and operate equipment.
  • Page 4: Quick Installation

    Al-1 Compressed Air Loader Instructions QUICK INSTALLATION 1. Mount the chamber and filter/regulator with gauge assemblies. 2. Connect the material pick-up device. 3. Connect the compressed air. 4. Plug the power cord into a 115-volt outlet. For full installation details, refer to the Installation section beginning on page 7. PRODUCT DESCRIPTION Novatec Model AL-1 loaders are automatic compressed air venturi loaders designed to convey virgin pellets and regrind material from storage containers to drying hoppers or directly to process machines,...
  • Page 5: Principle Of Operation

    Al-1 Compressed Air Loader Instructions PRINCIPLE OF OPERATION Novatec Model AL-1 loaders utilize compressed air in conjunction with an air amplifier to convey material into a chamber. A small flow of compressed air passing through the amplifier creates a large discharge flow by entraining the surrounding air.
  • Page 6: Photoelectric Sensor Diagram

    Al-1 Compressed Air Loader Instructions FIGURE 1 - PHOTOELECTRIC SENSOR DIAGRAM © 2011 Novatec Inc. All Rights Reserved AL-1 IM 10-20-2011...
  • Page 7: Installation

    Al-1 Compressed Air Loader Instructions INSTALLATION Mount the loader so that the material inlet is directed towards the material pick-up point. Secure the receiving hopper to ensure a safe installation as required. While mounting the receiving hopper, adjustment of the photoelectric sensor can be done. The face of the sensor should be approximately 1/16”...
  • Page 8 Al-1 Compressed Air Loader Instructions Check the air amplifier (see Figure 2, below) and ensure that the index is set at 6 (factory setting). The index setting is marked with a red dot. The air amplifier setting should never need adjustment under normal conditions.
  • Page 9: Operation

    Al-1 Compressed Air Loader Instructions OPERATION To begin operation, simply plug the power cord into a 115-volt outlet, turn on the compressed air supply and adjust the regulator gauge to 60 PSI. This setting should provide a relatively good flow for any material.
  • Page 10: Maintenance

    Al-1 Compressed Air Loader Instructions MAINTENANCE The filter element should be cleaned periodically by vacuuming or back flushing it with compressed air. TROUBLESHOOTING If the AL-1 compressed air loader is not functioning correctly, the following items should be checked: 1. Check the filter. If the filter is dirty, it should be cleaned using a vacuum cleaner or compressed air. If the filter is still dirty after cleaning or is damaged, the filter element should be replaced.
  • Page 11: Spare Parts

    Al-1 Compressed Air Loader Instructions SPARE PARTS LIST ITEM DESCRIPTION PART NUMBER Cable, 18-3 SVO 08233 Cable, power cord w/ plug 08650 Hose Clamp, 1.50” OD 50049 Clamping Ring, 6.88” diameter 08883 Filter/regulator with gauge 08992 Cartridge Filter 07978 Silicone Gasket, 2.05” OD 08891 Vacuum Hose, 1.50”...
  • Page 12: Warranty

    Al-1 Compressed Air Loader Instructions WARRANTY – NOVATEC, INC. - Effective Date 9-28-2011 NOVATEC, INC. offers COMPREHENSIVE PRODUCT WARRANTIES on all of our plastics auxiliary equipment. We warrant each NOVATEC manufactured product to be free from defects in materials and workmanship, under normal use and service for the periods listed under “Warranty Periods”.

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