Table of Contents
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Table of Contents
Related Manuals for KAESER BSD 60
Summarization of Contents
Regarding this Document
Symbols and Identification
Details symbols for important info, material, precondition, environment.
Warnings
Explains signal words like DANGER, WARNING, CAUTION.
Other instructions and symbols
Details symbols for important info, material, precondition, environment.
Technical Data
Nameplate
Details on machine identification and technical specifications found on the nameplate.
Options
Lists available optional features for the machine with their codes.
Cooling Oil Recommendation
Information on appropriate cooling oils, including KAESER's product lines.
KAESER Lubricants
Details KAESER synthetic and specialty lubricants for screw compressors.
Motors and Power
Specifications for drive and fan motors, including power, speed, and protection.
Drive motor
Provides specifications for the drive motor, including power and speed.
Power Supply
Basic requirements and further considerations for electrical power supply connections.
Water-cooling
Technical details and specifications for water-cooled machines.
Design data
Specifies cooling water temperature rise and flow rates for different models.
Cooling water quality
Lists required water quality parameters like pH, hardness, and chloride content.
Heat recovery
Information on heat recovery systems, including external and internal configurations.
Prepared for external heat recovery
Details requirements for external heat recovery systems.
Safety and Responsibility
Basic Information
General safety information regarding machine manufacturing standards and inherent dangers.
User's Responsibilities
Outlines the user's duties for safe operation and compliance.
Observe statutory and universally accepted regulations
Emphasizes adherence to national and European directives for safe operation.
Qualified personnel
Defines qualifications for authorized operators and maintenance staff.
Dangers
Identifies potential hazards during machine operation.
Safely Dealing with Sources of Danger
Covers dangers from electricity, compression, noise, temperature, and operating materials.
Safe Machine Operation
Provides guidelines for transport, installation, and disposal safety.
Safety Devices
Information on essential safety devices and their importance.
Emergencies
Procedures and advice for handling emergency situations.
Correct fire fighting
Lists suitable and unsuitable extinguishing agents and emergency procedures.
Design and Function
Enclosure
Describes the machine's enclosure and its protective functions.
Options
Details various optional features and configurations available for the machine.
Option K2 Water-cooling
Explains the use of plate heat exchangers for water-cooled machines.
Option W1/W2/W3 Heat recovery
Details heat recovery systems, including external and internal options.
Operating modes and control modes
Explains different operational states and control strategies for the compressor.
Operating modes
Explains modes like LOAD, IDLE, STANDSTILL, and MODULATING CONTROL.
Control modes
Describes control modes like DUAL, QUADRO, VARIO, and MODULATING control.
Safety Devices
Information on essential safety devices and their importance.
SIGMA CONTROL Keys and Indicators
Identifies and explains the function of control panel keys and indicators.
Installation and Operating Conditions
Safety
Crucial safety instructions to be followed during installation and operation.
Installation conditions
Specifies requirements for installing the machine in its operating environment.
Determining location and clearances
Provides guidance on machine placement, distances, and room requirements.
Ensure adequate ventilation.
Stresses the importance of proper ventilation for machine performance.
Installation
Safety
Safety precautions to be observed during the installation process.
Making the Power Supply Connection
Detailed steps for safely connecting the machine to the electrical power supply.
Options
Procedures for installing optional components and connections.
Option H1 Anchoring the machine
Instructions for securely anchoring the machine to the floor.
Option K2 Connecting the cooling water
Details on connecting cooling water lines and materials.
Option W1/W2/W3 Connecting the heat recovery system
Steps for connecting heat recovery systems, including internal and external.
Initial Start-up
Safety
Safety instructions specifically for the initial commissioning phase.
Checking installation and operating conditions
Checklist of items to verify before starting the machine for the first time.
Filling cooling oil into the airend
Procedure for adding cooling oil to the airend before initial start-up.
Starting the machine for the first time
Step-by-step guide for the initial startup and testing of the machine.
Operation
Switching On and Off
Instructions for the standard procedure of powering the machine on and off.
Switching on
Step-by-step guide to powering on the machine safely.
Shutdown
Procedures for safely powering down the compressor.
Switching Off in an Emergency and Switching On again
How to use the emergency stop and restart the machine after an emergency shutdown.
Acknowledging alarm and warning messages
How to clear and acknowledge system alarms and warnings.
Fault Recognition and Rectification
Basic Information
Introduction to fault types and general guidance for troubleshooting.
Alarm messages (machine stop)
Lists alarm messages, their possible causes, and recommended remedies.
Warning messages (yellow LED lights)
Lists warning messages, their possible causes, and recommended remedies.
Other Faults
Covers faults that do not trigger specific alarms or warnings.
Maintenance
Safety
Safety instructions that must be followed before performing any maintenance.
Maintenance schedule
Overview of routine maintenance tasks and recommended intervals.
Regular maintenance tasks
Lists essential maintenance tasks categorized by interval.
Cooling oil changing interval
Guidelines for changing cooling oil based on usage and conditions.
Changing the cooling oil
Detailed procedure for draining and replacing the machine's cooling oil.
Changing the Oil Separator Cartridge
Step-by-step guide for replacing the oil separator cartridge.
Spares, Operating Materials, Service
Ordering consumable parts and operating fluids/materials
Information on ordering replacement parts and recommended operating materials.
Spare Parts for Service and Repair
Lists and illustrates spare parts required for maintenance and repair.
Decommissioning, Storage and Transport
Putting Out of Operation
Procedures for safely taking the machine out of service.
Transporting
Guidelines and safety measures for transporting the machine.
Safety
Safety precautions and methods for transporting the machine.
Transporting with a crane
Procedures for lifting and transporting the machine using a crane.
Disposal
Instructions for the environmentally sound disposal of the machine and its components.
Annex
Pipeline and instrument flow diagram (P+I diagram)
P+I diagram illustrating the machine's process flow and instrumentation.
Dimensional Drawing
Technical drawings showing the machine's overall dimensions and connection points.
Electrical Diagram
Wiring diagrams detailing the machine's electrical system and connections.
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