Schebler P2 Installation Instructions And Operation And Maintenance Manual

Chimney system

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INSTALLATION INSTRUCTIONS
OPERATION AND MAINTENANCE MANUAL
MODELS PA, P1, P2, P2A and P4 Chimney System
MODELS SW, PA, P1, P2, P2A, P4, FG and SV Grease Duct System
A MAJOR CAUSE OF CHIMNEY RELATED FIRES
IS FAILURE TO MAINTAIN REQUIRED
CLEARANCES (AIR SPACES) TO COMBUSTIBLE
MATERIALS. IT IS OF UTMOST IMPORTANCE
THAT THIS CHIMNEY BE INSTALLED ONLY IN
ACCORDANCE WITH THESE INSTRUCTIONS.
 
IMPORTANT: DO NOT INSTALL CHIMNEY WITHOUT
FIRST READING THESE INSTRUCTIONS.
 
 
C
US
 
 

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Summarization of Contents

General Installation Overview
UL Listing USA and Canada
Details UL listing for various chimney models, including temperature ratings and applications.
Chimney Applications
Specifies suitable appliances and operating conditions for the chimney systems based on temperature.
Termination Height Requirements
Outlines minimum height requirements for chimney termination relative to the roof and surrounding structures.
Chimney Environment Considerations
Discusses corrosive atmospheres and material compatibility for chimney installations.
Clearances and Enclosures for Chimney Models
Model PA Chimney Clearances
Provides specific clearance requirements for Model PA chimney sections based on diameter.
Model P1 UL 103 Chimney Clearances
Details clearance requirements for Model P1 UL 103 chimney sections based on diameter.
Model P2 Chimney Clearances
Specifies clearance requirements for Model P2 chimney sections based on diameter.
Model P4 Chimney Clearances
Lists clearance specifications for Model P4 chimney sections based on diameter.
Model SW Chimney Clearances
Provides specific clearance requirements for Model SW chimney sections based on diameter.
Support and Limitations
Model PA Support Limits
Specifies support plate and wall support limits for Model PA chimney diameters.
Model P1 Support Limits
Details support plate and wall support limits for Model P1 chimney diameters.
Model SW Support Limits
Outlines support plate and wall support limits for Model SW chimney diameters.
Seismic Requirements and Part Identification
Seismic Requirements
Addresses seismic bracing requirements and UL 103 standards for chimney installations.
Part Identification
Explains how to identify chimney parts using model, part codes, and material codes.
Basic Pipe and Fitting Assembly
Joint Sealant
Specifies appropriate sealants for different flue gas temperatures and duct types.
Thermal Expansion and Adjustable Lengths
Adjustable Lengths (18AL, 22AL, 30AL, 45AL)
Details the function and installation of adjustable lengths for thermal expansion compensation.
Specialized Chimney Components
Bellows Sections (BS)
Describes bellows sections for thermal expansion in high-pressure applications.
Boiler Adapter Kits (BKF and BKR)
Explains the installation of flanged and raw boiler adapter kits for appliance connection.
Common Chimney Fittings
90 Degree Tee (90T and R90T)
Details the support and application of 90-degree tees for vertical chimney runs.
30, 45 and 90 Degree Elbows
Covers the installation of elbows, noting they must be protected from thermal expansion.
45 Degree Lateral Tee
Explains the use and support of 45-degree lateral tees for chimney entry.
90 Degree Wye (90Y)
Describes the application of 90-degree wyes for connecting multiple boilers.
Support Components
Variable Length Section (18VS, 29Vs AND VS)
Details adjustable sections for providing fixed odd lengths and accommodating minor misalignments.
Support Plate (SP)
Explains the function and installation of support plates for chimney system support.
Wall and Roof Supports
Wall Support (WS)
Describes the installation and function of wall supports for chimney system stabilization.
Wall Guide (WG)
Details the use of wall guides for lateral wind load protection and thermal expansion.
Floor Roof Guide (FRG)
Explains the use of floor/roof guides for lateral support in roof and floor openings.
Penetration and Sealing Components
Insulated Thimble (IT)
Details the use of insulated thimbles for maintaining clearances at roof penetrations.
Flashing and Rain Collar (FL and RC)
Covers the installation of flashing and rain collars for weather sealing roof penetrations.
Drain Tee Cap (DTC)
Explains the installation and function of drain tee caps for condensation drainage.
End Cap (EC)
Describes how to install end caps for tee access and cleaning.
Termination Components
Rain Cap (CC)
Details the installation and purpose of rain caps for protection from rain and debris.
Guy Section (GS)
Describes the use of guy sections for supporting tall chimneys and managing thermal expansion.
Engine Exhaust System Installation
Joint Sealant for Engine Exhaust
Specifies S2001 high-temperature sealant for engine and turbine exhaust systems.
Expansion in Engine Exhaust Systems
States that only Bellows Joints are suitable for engine exhaust due to pressure.
Vibration Isolation for Engine Exhaust
Mandates flexible connectors for vibration isolation in engine exhaust systems.
Support for Engine Exhaust Systems
Outlines support requirements for high-temperature engine exhaust systems, emphasizing bellows joints.
Operating Precautions and System Maintenance
Creosote and Soot Management
Details creosote formation, inspection frequency, and removal methods to prevent chimney fires.
Chimney and Exhaust System Maintenance
Provides essential maintenance procedures for chimney and exhaust systems, including inspections.
Listed Grease Duct System Overview
Advantages of Grease Duct Systems
Highlights benefits like dual-wall protection and lightweight design for grease ducts.
Dual-Wall Protection in Grease Ducts
Explains the construction and benefits of dual-wall construction for grease duct systems.
Grease Duct Applications
Describes grease duct system use connecting hoods to outdoor terminations.
Grease Duct Slope Requirements
Details recommended slope requirements for horizontal grease duct runs.
Grease Duct Installation Guidelines
Grease Duct Part Numbers
Explains how Schebler part numbers are structured and identifies material codes.
Grease Duct Clearances
Details clearance requirements for grease duct installations, referencing tables.
Grease Duct Surroundings
Advises on installation in non-combustible surroundings and necessary clearances.
Grease Duct Inspection and Transitions
Inspection and Cleanout for Grease Ducts
Outlines requirements for system access, inspection, and cleaning of grease duct systems.
Hood Transitions for Grease Ducts
Describes the installation of transitions connecting grease hoods to ductwork.
Grease Duct Penetrations and Terminations
Penetrating a Roof or Wall with Grease Duct
Details procedures for penetrating combustible roofs or walls with grease duct systems.
Fire Stop (FS) for Grease Ducts
Explains the use of fire stops to maintain fire ratings when penetrating walls or floors.
Roof Terminations for Grease Ducts
Specifies requirements for grease duct roof termination clearances and exhaust direction.
Grease Duct System Design and Safety
Wall Terminations for Grease Ducts
Details requirements for grease duct termination through masonry walls.
Why Schebler Recommends Dual-Wall Grease Duct Assemblies
Explains the benefits of using dual-wall construction for grease duct systems.
Proper Maintenance and Safety for Grease Ducts
Covers safety, cleaning, and maintenance guidelines for grease duct systems per NFPA 96.
Grease Duct System Maintenance and Safety Features
Grease Traps for Duct Systems
Recommends external metal grease traps for all drain fittings to collect grease.
Fire Extinguishing Equipment for Grease Ducts
Details requirements for fire-extinguishing equipment in grease duct systems.
Grease Duct System Maintenance
Discusses proper maintenance to ensure optimal performance and longevity of grease duct systems.

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