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Air Conditioner
R32
Service manual
Bosch R32 Service Manual
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Contents
Table of Contents
Troubleshooting
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Table of Contents
Table of Contents
1 Safety Instructions
Precautions
Emergency Cases
Pre-Installation and Installation
Operation and Maintenance
Service Works
Installation Area
Refrigerant Category
Working Space
Checking for Leakage
Fire Security
Risk of Flame
Area Ventilation
Installation Check
Electrical Work
Repair of Sealed Components
Repair of Intrinsically Safe Components
Wiring
Detection of Flammable Refrigerants
Charging Procedures
Decommissioning
Labelling
Recovery
2 Specifications
Model Reference
Electrical Wiring Diagrams
Indoor Unit
Outdoor Unit
3 Product Features
Operation Modes and Functions
Abbreviation
Safety Features
Display Function
Fan Mode
Cooling Mode
Heating Mode
Auto-Mode
Drying Mode
Forced Operation Function
Sleep Function
Auto-Restart Function
Refrigerant Leakage Detection
8°C Heating (Optional)
Self Clean (Optional)
Follow Me (Optional)
Silence (Optional)
Information Inquiry
4 Maintenance and Disassembly
Maintenance
First Time Installation Check
Refrigerant Recharge
Re-Installation
Disassembly
Indoor Unit
Outdoor Unit
5 Troubleshooting
Safety Caution
General Troubleshooting
Error Display (Indoor Unit)
Error Diagnosis and Troubleshooting
Remote Maintenance
Field Maintenance
Quick Maintenance by Error Code
Troubleshooting by Error Code
Common Check Procedures
E0/F4 (EEPROM Parameter Error)
E1 (Indoor and Outdoor Unit Communication Error)
E2 (Zero Crossing Detection Error Diagnosis and Solution)
E3/F5 (Fan Speed Is Operating Outside of the Normal Range)
E4/E5/F1/F2/F3 (Open Circuit or Short Circuit of Temperature Sensor Diagnosis and Solution)
E7 (Indoor PCB /Display Board Communication Error)
EC (Refrigerant Leakage Detection Diagnosis and Solution)
F0 (Overload Current Protection Diagnosis and Solution)
P0 (IPM Malfunction or High Current Protection Diagnosis and Solution)
P1 (High / Low Voltage Protection Diagnosis and Solution)
P2 (High Temperature Protection of IPM Module Diagnosis and Solution)
P4 (Inverter Compressor Drive Error Diagnosis and Solution)
6 Appendix
Temperature Sensor Resistance Value Table for T1,T2,T3 and T4
Temperature Sensor Resistance Value Table for TP
Pressure on Service Port (R32)
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Disassembly
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Indoor Unit
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Error Display (Indoor Unit)
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SERVICE MANUAL
CLIMATE 5000 RAC SINGLE SPLIT (R32)
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Table of Contents
Troubleshooting
Troubleshooting
36
General Troubleshooting
37
Error Diagnosis and Troubleshooting
38
Troubleshooting by Error Code
43
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Summarization of Contents
Safety Instructions
1.1 Precautions
General safety guidelines and warnings for handling the unit.
1.1.1 Emergency cases
Procedures to follow in case of unit malfunction or accidents.
1.1.2 Pre-Installation and Installation
Safety precautions during the unit's installation and setup.
1.2 Service works
Safety guidelines for performing maintenance and repair tasks.
1.2.4 Checking for leakage
Methods and precautions for detecting refrigerant leaks.
1.2.14 Leak detection methods
Acceptable methods for detecting refrigerant leaks.
1.2.15 Removal and evacuation
Procedures for removing and evacuating refrigerant.
1.2.16 Charging procedures
Guidelines for safely charging refrigerant into the system.
Specifications
2.1 Model Reference
Table correlating indoor and outdoor unit models with capacity.
2.2 Electrical Wiring Diagrams
Diagrams illustrating the electrical connections of the unit.
2.2.1 Indoor unit
Wiring diagram for the indoor unit with abbreviation key.
2.2.2 Outdoor Unit
Wiring diagram for the outdoor unit with abbreviation key.
Product Features
3.1 Operation Modes and Functions
Overview of the unit's operational modes and features.
3.1.2 Safety Features
Protective mechanisms built into the unit's operation.
3.1.5 Cooling Mode
Description of the cooling mode operation and controls.
3.1.6 Heating Mode
Details on the heating mode operation and compressor control.
3.1.7 Auto-mode
Explanation of the automatic mode selection based on temperature.
3.1.11 Auto-Restart function
How the unit automatically restarts after a power interruption.
3.1.12 Refrigerant Leakage Detection
Feature description for detecting refrigerant leaks.
Maintenance and Disassembly
4.1 Maintenance
General maintenance procedures for the unit.
4.1.1 First Time Installation Check
Initial checks after installation to ensure proper operation.
4.1.2 Refrigerant Recharge
Steps for recharging the system with refrigerant.
4.1.3 Re-Installation
Procedures for re-installing the unit.
4.2 Disassembly
Procedures for taking the unit apart.
4.2.1 Indoor unit
Steps for disassembling the indoor unit components.
4.2.2 Outdoor unit
Steps for disassembling the outdoor unit components.
Troubleshooting
5.1 Safety Caution
Essential safety warnings before performing troubleshooting.
5.2 General Troubleshooting
Overview of common errors and their solutions.
5.2.1 Error Display (Indoor Unit)
Table of error codes and corresponding solutions for indoor units.
5.3 Error Diagnosis and Troubleshooting
Detailed diagnostic procedures for troubleshooting.
5.3.1 Remote maintenance
Troubleshooting steps for remote maintenance issues.
5.3.2 Field maintenance
Troubleshooting steps for field maintenance issues.
5.4 Quick Maintenance by Error Code
Quick guide to maintenance based on error codes.
5.5 Troubleshooting by Error Code
Detailed troubleshooting steps for specific error codes.
5.5.1 Common Check Procedures
General procedures for checking components like sensors and IPM.
5.5.2 - 5.5.13 Specific Error Code Diagnosis
Diagnosis and solutions for various error codes (E0-P4).
Appendix
6.1 Temperature Sensor Resistance Value Table for T1, T2, T3 and T4
Resistance values for temperature sensors at various temperatures.
6.2 Temperature Sensor Resistance Value Table for TP
Resistance values for the compressor discharge temperature sensor.
6.3 Pressure On Service Port (R32)
Pressure charts for R32 refrigerant in cooling and heating modes.
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