Related Manuals for Kohler KD2800
Summarization of Contents
Specifications and Features
Introduction to Specifications
Provides an overview of model-specific generator and engine information, and controller specifications.
Controller Specifications
Details power supply, operating temperature, humidity, protection index, and standards for the controller.
Controller Features
Lists features of the controller including touchscreen, language options, and connectivity.
NFPA Requirements
Outlines engine and general functions monitored by the controller to meet NFPA 110, Level 1 requirements.
Parameter Settings
Displays factory-set and password-protected controller parameters, including preheat duration and cooling time.
Base Module Inputs and Outputs
Details factory settings for base module digital and analog inputs, and digital outputs.
Safety Precautions and Instructions
Accidental Starting Safety
Provides warnings and procedures to prevent accidental generator set starting during maintenance.
Battery Safety Precautions
Covers hazards associated with battery acid and explosion risks, and safety measures.
Explosion Hazards
Details risks from battery gases, short circuits, and combustible materials, with prevention guidelines.
Carbon Monoxide Hazards
Explains the dangers of carbon monoxide from exhaust fumes and its symptoms.
Fuel System Safety
Covers risks from explosive fuel vapors and safe handling, storage, and usage practices.
Hazardous Noise
Warns about noise levels and potential hearing loss, recommending hearing protection.
Hazardous Voltage and Moving Parts
Highlights severe injury or death risks from voltage and moving parts, emphasizing guard usage.
Introduction
List of Related Materials
Lists other available literature such as installation, maintenance, and wiring diagram manuals.
Operation
Prestart Checklist
Lists essential checks before or at each startup to ensure satisfactory operation.
Exercising Generator Set
Provides instructions for periodic generator set operation under load for maintenance.
Operation in Cold Weather Climates
Recommends items for starting and operating units in cold weather conditions.
Generator Set Operation
Details procedures for starting, stopping, cooldown, and idle mode operations.
Controller Operation Modes
Explains Auto, Manual, and Out of Service modes for generator set control.
Load Shed
Describes the function of the load shed module for removing non-critical loads.
HMI Screen Layout
Home Screen Overview
Describes the main elements of the APM802 controller's human-machine interface (HMI).
Top Bar Description
Explains the top bar which displays system information and provides shortcut buttons.
Generator View
Displays engine mechanical data and alternator electrical data, including an engine start button.
Control Panel
Details the generator set master switch and other controls on the control panel.
Custom View Button
Allows viewing alternator temperature readings from thermocouple modules.
Data Displays
Generator Mechanical Values
Displays up to six mechanical values, including operating hours, fuel level, and temperatures.
Generator Electrical Values
Shows six electrical values as meters, including voltage, current, and power factor.
Curve Display
Allows viewing the change over time of electrical values on a graph.
Saved Electrical and Mechanical Data
Explains how data is saved to a USB stick in .csv format for analysis.
Events
Faults and Alarms
Describes how to view status messages, alarms (warnings), and faults on the controller.
Resetting an Alarm
Procedure for resolving and clearing alarm conditions displayed on the controller.
Resetting a Fault
Procedure for correcting fault conditions and resetting the controller after a shutdown.
Consulting Status Messages
How to review status messages, including event logs and specific message types.
Full Event Log
Accessing the complete log of all events, including status messages, alarms, and faults.
Applications
Reference Screen
Displays installation and software version information for the generator set and controller.
Region Settings
Allows adjustment of language, date, time, units, and custom logo.
HMI Settings
Configuration for screen brightness, connectivity, and display options.
Restart HMI Module
Procedure for performing a complete restart of the HMI module.
Display Cleaning
Enables screen disabling for safe touch panel cleaning.
Firmware Update
Instructions for updating the HMI module firmware using a USB key.
Screenshot Functionality
How to take and save screenshots of the HMI screen to a USB key.
Ladder Tools
Access to the PLC functions defined in the base module using a ladder diagram language.
Save Parameters
Procedure for saving application parameters to a USB key.
Upload Parameters
Instructions for loading parameter files from a USB key for generator set configuration.
Menus
Menu 1-Settings
Access to settings like power thresholds, timers, auxiliaries, and parameters.
Menu 2- Measurements
Provides access to view mechanical, electrical, and harmonics data.
Menu 3- History
Access to archiving functions for energy meters, operating hours, and starter attempts.
Menu 4- Diagnosis
Enables reading system variables, binary inputs/outputs, and regulation/protection status.
Menus 5 and 6
View-only menus for configuration and hardware settings, accessible with operator login.
Menu 6.5-Communication
Defines Ethernet and serial link (RS485) settings for system communication.
Troubleshooting
Troubleshooting Introduction
Guidance for technicians on diagnosing and correcting common problems with generator sets.
Generator Set and Controller Troubleshooting
References charts for troubleshooting generator sets and controllers.
Engine Troubleshooting
References engine operation and service manuals for specific engine troubleshooting.
Transfer Switch Troubleshooting
References transfer switch manuals for troubleshooting applications.
General Troubleshooting Chart
A chart correlating trouble symptoms with probable causes and recommended actions.
Accessories
Accessories and Connections
Overview of factory-installed accessories and general connection guidelines.
Accessory Connections
Details how to connect external optional accessories to the customer connection box.
Battery Chargers
Information on Kohler high frequency battery chargers for generator sets.
Input and Output Modules
Describes optional Analog I/O, Digital I/O, and Thermocouple modules.
Remote Emergency Stop Kit
Details the operation and reset procedures for remote emergency stop switches.
Remote Serial Annunciator
Information on the RSA III annunciator panel for monitoring generator set and ATS status.
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