Gardner Denver L29RS Original Operating And Service Manual

Gardner Denver L29RS Original Operating And Service Manual

Screw compressor
Table of Contents

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Original Operating and Service Manual
Screw Compressor
L23-L29
L23RS-L29RS
V1
USA
Id. No. ZS1137206 / 01 - November 2015

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Table of Contents
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Summarization of Contents

General Information
Maintenance
Ensuring trouble-free operation through periodic maintenance and servicing.
Warranty
Conditions of warranty are set by the company's standard Conditions of Sale.
Warning and Label Information
DANGER Symbols
Indicates high-risk hazards with potential for death or serious injury.
Caution Symbols
Indicates medium-risk hazards with potential for serious injury.
Prohibition & Action Symbols
Symbols for mandatory actions and prohibitions to ensure safe operation.
Preface and General Notes
Compressor Information
Overview of Gardner Denver screw compressors and their design.
Intended Use and Hazards
Defines the intended use of the machine and potential hazards.
Maintenance and Care
Importance of proper maintenance for screw compressor longevity.
General Notes and Service
General operating notes, service contact, and important questions.
Safety Regulations
General Safety Regulations
Essential safety measures and general precautions for compressor operation.
Dangers of Compressed Air
Dangers related to compressed air and required safety measures.
Machine and Workplace Dangers
Dangers associated with machines, noise, and general workplace hazards.
Dangers from Neglecting Maintenance
Risks arising from deferred maintenance and during repair work.
Assembly and Operation
System Assembly and Schematics
Diagrams and explanations for assembling and understanding the compressor system.
Oil, Air Circuits, and Regulation
Details on the oil circuit, air circuit, and regulation systems.
Operation Modes
Explanation of regulated speed and automatic operation modes.
Transportation and Installation
Transportation Procedures
Safety precautions and procedures for transporting the compressor.
Installation Guidelines
Instructions and safety notes for compressor installation.
Preparation for Commissioning
Cooling Air Requirements
Requirements for cooling air volume and duct diameter.
Compressed Air & Electrical Connections
Instructions for connecting compressed air and electrical systems.
Motor Relay & Transformer Checks
Procedures for checking motor protective relay and control transformer settings.
Oil Level and Noise
Procedure for checking oil level and information on noise levels.
Commissioning Procedures
Initial and Routine Commissioning
Step-by-step guides for first-time and routine compressor commissioning.
Restarting and Emergency Stop
Procedures for recommissioning after storage, faults, and emergency shutdown.
Operational Protections
Details on electric motor start protection and start protection temperature.
Control System Operation
System Overview and Buttons
Introduction to the control system, buttons, and status indicators.
Navigating and Changing Settings
How to display, select, and change system values and default settings.
Starting, Stopping, and Messages
Instructions for starting, stopping, emergency stop, and handling messages.
Service and Maintenance
Maintenance Schedule and Suggestions
Guidance on maintenance, electric motor care, and schedule overview.
Service Check List
Detailed checklist for service tasks at various operational intervals.
Oil and Filter Maintenance
Procedures for oil changes, oil filter, and fine oil separator replacement.
Air Filter and Valve Maintenance
Procedures for changing air filters and checking pressure relief valves.
Troubleshooting Guide
System Start-up Issues
Troubleshooting steps for system start failures or stops during start-up.
Operational Faults
Troubleshooting common faults like unit shutdown, idle pressure, and oil issues.
Technical Specifications and Diagrams
Model-Specific Technical Data
Detailed technical specifications for L23, L26, L29, L23RS, L26RS, L29RS models.
Installation Diagrams
Diagrams showing installation dimensions, connections, and clearances.

Table of Contents