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McHale Manuals
Industrial Equipment
C470
Operator's instruction manual
McHale C470 Operator's Instruction Manual
Bale chopper
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
2 Product Information
Designated Use of the Machine
Front View
General Dimensions & Specifications
Tractor Attachment
Machine Specifications
Tyre Specifications (C460/C470/C490)
3 General Safety
Be Aware of All Safety Information
Follow All Safety Instructions
Store All Items Carefully
Personal Protective Equipment (PPE)
In Case of Emergencies
Stay Clear of Rotating Elements
Trained Operator Criteria
Operating the Machine
In the Event of a Fire
General Safety Warnings
4 Specific Safety Warnings
Electronic Safety Warnings
Hydraulic Safety Warnings
Noise Level
Fire Precautions
Special Safety Devices/Instructions
Safety Instruction Decal Locations
Safety Warnings & Instructions Explained
Description of the Serial Number Plate
Machine Lifting Guidelines
Jacking Guidelines
5 Tractor Requirements & Preparation
Tractor Requirements
Control Box Installation
Attaching to Drawbar (C460/C470/C490)
Preventing Unauthorised Use
Attaching to 3-Point Linkage (C430)
Attaching the Machine to a 540 Rpm PTO
Making Connections to the Tractor
Connecting the Control Box
Machine and Tractor Stability (C430)
Lighting System
6 Machine Requirements & Preparation
Chopper Unit Knife Setting
Gearbox Oil
Tyre Inflation Pressures (C460/C470/C490)
Drawbar & PTO Stand Usage (C460/C470/C490)
Machine Adjustment
PTO Shaft Adjustment & Maintenance
7 Electronic Control System
Control Box Functions
Electronic Control Box Setup
Control Box Features
Auxiliary Control Box
Warning Messages
8 Road Traffic Safety & Operation
Before Travelling on any Public Roadway
Road Transportation
9 Bale Chopper Operation & Adjustments
Loading a Bale
Distribution
Chute Elevation
Chute Rotation
Gear Selection
Clearing a Fan Blockage
Knife Section
Comb Adjustments
Adjusting the Rotor Drive Belt Tension
Adjusting Floor Conveyor Chain Tension
Clamp Silage Side Insert Kits
10 Machine Maintenance
Maintenance Intervals
Tightening Torque Values
11 Storage
End of Season
Start of Season
12 Troubleshooting
Troubleshooting Overview
13 Certification & Warranty
Declaration of Conformity
PDI Form
Change of Ownership Pre-Checks
Limited Warranty
14 Appendix
Adjusting the PTO Shaft to the Tractor
Unit Conversion Tables
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Control Box Functions
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Adjusting the Rotor Drive Belt Tension
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Adjusting Floor Conveyor Chain Tension
4
Troubleshooting Overview
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C430/C460/C470/C490
Bale Chopper
Operator Instruction Manual
Issue 3
(valid from serial number 852500)
McHale
Ballinrobe
Co. Mayo
F31 K138 Ireland
ISO 9001:2015
Tel: +353 94 9520300
Email: sales@mchale.net
Website: www.mchale.net
CLT01129_0.01
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Summarization of Contents
Warranty and Guarantee
End User Attention
Key information for the machine owner regarding warranty registration and machine details.
Serial Number Recording
Fields provided to record machine serial number, year of manufacture, and date of delivery.
Introduction to the Bale Chopper
Safety, Functions, and Controls Overview
Highlights essential information on safety instructions, machine functions, and controls for safe operation.
Operator Responsibilities
Emphasizes the operator's sole responsibility for safe use and maintenance of the machinery.
Product Information
Designated Use of the Machine
Defines the exclusive agricultural applications for which the machine is designed and intended.
Front View Diagram
Illustrates the front view of the machine with numbered components and their functions.
General Dimensions and Specifications
Provides key dimensions, weight, and speed specifications for different models.
Tractor Attachment Requirements
Details the necessary tractor specifications, PTO speed, lighting, and hydraulics for attachment.
Machine Specifications
Lists bale chamber dimensions for different models.
Tyre Specifications
Details tyre types, pressures, and part numbers for specific models.
General Safety
Understanding Safety Messages and Instructions
Explains the symbols for WARNING, CAUTION, NOTE, and ENVIRONMENT messages used in the manual.
Personal Protective Equipment (PPE) and Emergency Preparedness
Lists essential PPE and covers emergency equipment for health and safety.
Rotating Parts Safety
Highlights dangers of entanglement with rotating machine components.
Trained Operator Criteria
Outlines age-related and general requirements for machine operators.
Safe Operation and Fire Prevention
Details safe operating procedures and steps to take in case of a fire.
General Safety Warnings and Precautions
Addresses common accident causes and emphasizes manual understanding and safety devices.
Danger Zone Awareness and Pre-Operation Safety
Defines the danger zone and covers safety precautions before starting operation or repair.
Safety During Operation, Road Travel, and Maintenance
Details precautions for operating on slopes, before road travel, and performing maintenance safely.
Work and Maintenance Safety Checks
Covers safety during maintenance, tyre inspection, and general safety procedures.
Child Safety on Farms and Lightning Safety
Provides guidance on child safety on farms and precautions during lightning.
Specific Safety Warnings
Electronic Safety Precautions
Covers potential electromagnetic interference and cable checks for electronic systems.
Hydraulic Safety Precautions
Details maximum hydraulic pressure, safe working practices, and hose maintenance.
Noise Level, Fire Precautions, and Special Safety Instructions
Addresses noise levels, fire prevention, and specific safety devices or procedures.
Safety Instruction Decal Locations
Shows the locations of various safety instruction decals on the machine.
Explaining Safety Warnings and Instructions
Explains the meaning of common safety decals and their associated part numbers.
Serial Number Plate Description
Details the information found on the machine's serial number plate.
Machine Lifting Guidelines
Provides crucial safety instructions for lifting the machine using appropriate equipment.
Jacking Guidelines
Outlines safe procedures and precautions for jacking the machine.
Tractor Requirements and Preparation
Tractor Requirements
Specifies the minimum recommended tractor size and essential PTO, hydraulic, and electrical connections.
Control Box Installation
Guides on the proper placement and installation of the electronic control box within the tractor cab.
Attaching to Drawbar (C460/C470/C490)
Details the procedure for attaching the machine to the tractor's drawbar, ensuring horizontal alignment.
Drawbar Lock Mechanism
Explains how to operate the drawbar lock for securing the machine when not in use.
Short Drawbar Option
Describes the short drawbar option for improved manoeuvrability in tight corners.
Swing Drawbar Option
Explains the swing drawbar option for enhanced manoeuvrability in confined areas.
Preventing Unauthorized Use
Provides instructions on using a padlock and locking device to prevent unauthorized use of the machine.
Attaching to 3-Point Linkage (C430)
Details the steps for attaching the C430 model to the tractor's 3-point linkage and connecting the PTO shaft.
Attaching to 540 RPM PTO
Instructions for correctly attaching the machine to the tractor's 540 RPM PTO shaft.
Making Connections to the Tractor
Outlines the required hydraulic hoses, lighting socket, and power connections for the tractor.
Connecting the Control Box
Explains how to connect the control box to the tractor's 12V power supply for proper operation.
Machine and Tractor Stability (C430)
Discusses the need for ballast to ensure tractor-machine stability and provides a formula for calculation.
Lighting System Connection
Details the connection of the machine's 7-pin lighting plug to the tractor socket for road travel.
Machine Requirements and Preparation
Chopper Unit Knife Setting
Provides step-by-step instructions for adjusting the chopper unit knife height and setting.
Gearbox Oil Maintenance
Details procedures for draining, filling, and maintaining the gearbox oil, including disposal instructions.
Tyre Inflation Pressures (C460/C470/C490)
Specifies weekly checks for correct tyre pressure on specific models.
Drawbar and PTO Stand Usage (C460/C470/C490)
Explains the correct usage of the drawbar and PTO stands for storage and transport.
Machine Adjustment Procedures
Guides on adjusting the machine's drawbar/linkage for level and horizontal positioning.
PTO Shaft Adjustment and Maintenance
Covers PTO shaft suitability, length checking, and alignment for safe operation.
Electronic Control System
Control Box Overview and Components
Illustrates the electronic control box with numbered components and their functions.
Control Box Functions Explained
Details the function of each button and LED indicator on the control box.
Electronic Control Box Setup Options
Guides on setting up display contrast, floor on time, and joystick operation via the operator menu.
Control Box Features and Operations
Explains features like floor speed control, chute joystick, and power switch functions.
Auxiliary Control Box Operation
Describes the functions of the auxiliary control box for floor and loading door operation.
Electronic System Warning Messages
Explains warning messages related to low voltage supply displayed on the control unit.
Road Traffic Safety and Operation
Pre-Travel Road Safety Checks
Details essential safety checks and regulations to follow before travelling on public roads.
Road Transportation Procedures
Outlines specific steps for securing the machine, lights, and safety chains for safe road transport.
Bale Chopper Operation and Adjustments
General Operation Guidelines
Provides a sequence of steps for operating the bale chopper and adjusting controls.
Loading a Bale
Details procedures for loading round and square bales, including loader use.
Distribution Settings
Explains how to adjust the comb position for different crop types and distribution needs.
Chute Elevation for Feeding and Bedding
Guides on adjusting chute height for specific feeding or bedding applications, with a warning about stones.
Chute Rotation Range
Describes the 270° chute rotation capability for spreading material, with safety warnings.
Gear Selection for Fan Rotation
Explains the gear selection lever for high-speed fan, neutral, and low-speed fan modes.
Clearing a Fan Blockage
Provides detailed steps for safely clearing fan blockages using the unblocking lever.
Knife Section Maintenance
Discusses knife section mounting, reversal, and sharpening procedures with safety precautions.
Comb Adjustments
Details the clearance required between comb fingers and rotor disc edges for optimal performance.
Rotor Drive Belt Tension Adjustment
Guides on adjusting the rotor drive belt tension using specific nuts and measuring the spring length.
Floor Conveyor Chain Tension Adjustment
Explains how to adjust the floor conveyor chain tension by measuring the gap and adjusting rear nuts.
Clamp Silage Side Insert Kits
Lists available model-specific side insert kits for facilitating clamp silage distribution.
Machine Maintenance
Safety and General Maintenance Instructions
Emphasizes wearing safety equipment and following procedures during operation and maintenance.
Maintenance Intervals Overview
Outlines key maintenance tasks required at different intervals (first 5 hours, daily, weekly, monthly, yearly).
Daily, Weekly, Monthly, and Yearly Maintenance Tasks
Lists specific maintenance checks and lubrication tasks required daily, weekly, monthly, and yearly.
Greasing Diagram and Environmental Rules
Provides a greasing diagram and health/safety rules for environmental protection, especially oil disposal.
Tightening Torque Values
Lists recommended torque values in Nm for various nuts and bolts based on grade marking and thread type.
Storage
End of Season Storage Procedures
Details cleaning, greasing, component protection, and securing the machine for storage.
Start of Season Procedures
Outlines steps for preparing the machine for operation at the start of the season.
Troubleshooting
Troubleshooting Overview and Common Issues
Provides a reference for common problems, their reasons, and solutions, with advice to contact dealers for further issues.
Certification and Warranty
Declaration of Conformity
Explains the Declaration of Conformity and its validity.
PDI Form and Ownership Transfer
Describes the Pre-Delivery Inspection (PDI) form and its use for new machines and ownership transfers.
Limited Warranty Conditions
Outlines the terms and conditions of the limited warranty provided with McHale products.
Declaration of Conformity Details
Provides specific details of the Declaration of Conformity, including machine description, manufacturer, and applied standards.
Pre-Delivery Inspection (PDI) Form
Lists all checks required during the PDI process before machine delivery to the customer.
McHale Limited Warranty Terms and Exclusions
Details the scope, duration, exclusions, and customer responsibilities for the limited warranty.
Appendix
Adjusting the PTO Shaft to the Tractor
Provides detailed graphical instructions for adjusting the PTO shaft length and angles.
Unit Conversion Tables
Offers conversion tables for length, area, volume, mass, flow rate, pressure, speed, and torque.
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