FERRI T430D left Use And Maintenance Manual

FERRI T430D left Use And Maintenance Manual

Hydraulic flail hedge mower arm
Table of Contents

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USE AND MAINTENANCE MANUAL
HYDRAULIC FLAIL HEDGE MOWER ARM
EN-GB
ENGLISH
Model
T380D right
T430D right
T380D left
T430D left
Translation of Original Instructions
Serial number
01
01
01
01
Rev. 1.0

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Summarization of Contents

Declaration of Conformity
Understanding the CE Declaration
Explains the purpose and significance of the CE Declaration of Conformity for the machine.
Compliant European Directives and Standards
Lists the European Directives and Harmonised standards the machine complies with.
Preface and Safety Rules
Understanding Hazard Symbols and Warnings
Explains the meaning of CAUTION, WARNING, and DANGER symbols in the manual.
General Safety Precautions for Operation
Outlines general safety precautions to be observed when operating the machine.
General Information
Purpose and Contents of the Manual
Details the manual's objective, scope, and essential information provided.
Spare Parts Recommendations
Recommends using original FERRI spare parts to maintain machine integrity.
Machine Versions and Configurations
Describes how machine versions vary based on running direction and tractor position.
Safety Rules
General Safety Rules for Machine Operation
Covers fundamental safety rules applicable to the machine's general use.
Operating Safety and Prohibitions
Highlights critical safety measures and activities that are strictly forbidden.
Safety Precautions for Specific Hazards
Addresses safety measures for hot surfaces, visibility, flails, and ventilation.
Safety Rules for Road Traffic
Provides safety guidelines for operating the machine on public roads.
Safety Rules During Machine Use
Details safety practices for various scenarios during machine operation.
Hydraulic System Safety Precautions
Specifies safety rules for maintenance and operation of the hydraulic system.
Operator Protection and Equipment
Mandates personal protective equipment and cab safety features for operators.
Maintenance Safety Procedures
Outlines safety procedures to follow before and during maintenance operations.
Safety Decals
Maintenance and Legibility of Safety Decals
Instructions on keeping safety decals clean, legible, and replacing damaged ones.
Procedure for Replacing Safety Decals
Step-by-step guide on how to correctly apply new safety decals.
Technical Characteristics
General Description of the Machine
Provides an overview of the machine's design, intended use, and key components.
Machine Identification Plate Details
Information found on the machine's identification plate for service and parts.
Description of Machine Parts
Details and illustrates the various parts of the machine.
Machine Technical Specifications
Lists key technical data for the T380D and T430D models, including hydraulics.
Machine Noise Level Information
Presents data on sound pressure and acoustic power levels for different cab types.
Working Radius and Cutting Width
Illustrates and provides data on the machine's working radius and cutting width.
End Tools: Flail Heads
Information regarding the flail heads as end tools for the hedge mower.
Cutter Bar Specifications
Details the specifications and cutting diameter for the cutter bar attachment.
Optional Equipment: Flails
Discusses the use of different types of flails depending on the material to be cut.
Transport and Installation
Safe Lifting Procedures for the Machine
Guidelines for safely lifting and handling the machine using appropriate equipment.
Tractor Hitching and Coupling Procedures
Step-by-step instructions for safely hitching the machine to the tractor.
Transport Position Adjustments
Describes adjustments for the machine's transport position to avoid interference.
Centre of Gravity and Weight Distribution
Details the machine's centre of gravity and its implications for tractor stability.
Attaching the Machine (Without Quick Hitch)
Procedure for attaching the machine to the tractor without using a quick hitch.
Securing the Machine Attachment
Instructions on inserting and locking safety pins for secure machine attachment.
DELTA Coupling System
Explanation of the DELTA coupling kit for easier stabiliser attachment.
DELTA Coupling Assembly Instructions
Provides instructions for assembling the DELTA coupling kit.
Fitting the PTO Shaft and Safety Precautions
Guidance on correctly fitting the PTO shaft and essential safety measures.
PTO Shaft Coupling and Length Verification
Instructions for coupling the PTO shaft and verifying its length and overlap.
Ensuring Tractor Stability
Details how to check and ensure tractor stability with the machine attached.
Electrical Connections and Wiring
Instructions for making correct electrical connections, including polarity and voltage.
Assembling the End Tool
Guidance on assembling the end tool, particularly the hydraulic pipe connections.
Connecting the Flail Head
Step-by-step instructions for connecting the flail head to the machine.
Disconnecting the Flail Head
Procedure for safely disconnecting the flail head from the machine.
Connecting the Cutter Bar
Instructions for connecting the cutter bar attachment to the machine.
Detaching the Machine from the Tractor
Procedure for safely detaching the machine from the tractor.
Adjustments
Working Speed Adjustment Guidelines
Information on adjusting working speed based on terrain and material conditions.
Use and Operation
Machine Controls Overview
General introduction to the machine's controls and ergonomic positioning.
Cable Controls (CLASSIC Version)
Diagram and description of the classic cable-based control system.
Description of Classic Cable Controls
Detailed explanation of each control lever for the classic cable system.
Electronic Controls (ELECTRA Version)
Diagram and description of the electronic control system for the ELECTRA version.
Description of ELECTRA Electronic Controls
Detailed explanation of each control for the ELECTRA electronic system.
Controls (FULL ELECTRA Version)
Diagram and description of the control system for the FULL ELECTRA version.
Description of FULL ELECTRA Controls
Detailed explanation of each control for the FULL ELECTRA system.
Preliminary Checks Before Starting Up
Essential checks to perform before starting the machine's engine and PTO.
Starting Up the Machine and Rotor
Procedure for starting the machine, including rotor engagement and speed.
Starting the Flail Head
Instructions for starting the flail head and controlling its rotation direction.
Starting the Cutter Bar
Procedure for starting the cutter bar operation.
Starting Up (FULL ELECTRA Versions)
Specific startup procedures for flail head and cutter bars in FULL ELECTRA versions.
Working Mode and Operational Checks
Guidelines for operating the machine and performing checks during work.
Rotor Rotation Direction Control
How to control the rotor's direction of rotation for different cutting tasks.
Arm Safety Mechanism
Explanation of the hydraulic safety device for arm protection against obstacles.
Dual Effect Kit Operation
Instructions for operating the dual effect kit for improved arm control.
Procedure for Stopping the Tractor
Steps to safely stop the tractor and disengage machine operations.
Transport Position Setup
Instructions for positioning the machine correctly for transport.
Routine Maintenance
General Information on Routine Maintenance
Provides criteria and advice for effective routine maintenance of the machine.
Daily Maintenance Checklist (8 Hours)
Tasks to be performed daily or every 8 working hours for machine upkeep.
50-Hour/Monthly Maintenance Checklist
Maintenance tasks to be performed every 50 working hours or monthly.
200-Hour Maintenance Checklist
Maintenance checks required every 200 working hours for optimal performance.
500-Hour Maintenance Checklist
Maintenance tasks to be completed every 500 working hours or as needed.
Lubricant Specifications and Quantities
Table listing recommended oils and their quantities for the tank and gearbox.
Greasing Procedures and Recommendations
Detailed guide on greasing points and proper lubrication techniques.
Changing the Gearbox Oil
Instructions on checking and changing the oil in the machine's gearbox.
Gearbox Oil Change Procedure
Step-by-step process for safely draining and refilling the gearbox oil.
Replacing Oil Filters and Hydraulic Oil
Guidance on periodic replacement of oil filters and the entire hydraulic oil.
Procedure for Replacing Oil Filter Cartridge
Detailed steps for removing and replacing the oil filter cartridge.
Cleaning the Heat Exchanger
Instructions for cleaning the heat exchanger using compressed air.
Electrical System Maintenance
Basic maintenance tips for the machine's electrical system.
Electric System Diagnostics and Troubleshooting
Procedures for diagnosing and troubleshooting electrical system faults.
Troubleshooting Specific Electrical Commands
Steps to diagnose issues when specific electrical commands are not responding.
Manual Operation During Electrical Failure
Guide to operating the machine manually in case of electrical system failure.
Preloading Hydropneumatic Accumulators
Instructions for checking and adjusting the preloading pressure of hydropneumatic accumulators.
Fastening Hydraulic Hose Couplings
Tables providing torque specifications for tightening hydraulic hose couplings.
Bolt Tightening Torque Specifications
Detailed torque values for tightening various types of bolts and screws.
Parking and Storage Procedures
Measures to take for proper parking and long-term storage of the machine.
Extraordinary Maintenance
General Precautions Before Maintenance
General safety precautions to follow before performing any maintenance.
Hydraulic Pipe Replacement
Guidelines and precautions for replacing hydraulic pipes.
Replacing Pipes in Hydraulic Stopping Devices
Specific steps for replacing pipes in the hydraulic arm stopping devices.
Pin Replacement Procedure
Instructions for safely replacing pins on the machine.
Trouble Shooting Chart
Troubleshooting Irregular Cutting Issues
Diagnosing and resolving problems related to irregular cutting performance.
Troubleshooting Machine Noise and Wear
Identifying causes and remedies for machine noise and component wear.
Troubleshooting Vibrations and Loose Parts
Addressing issues related to vibrations and loose components.
Troubleshooting Hydraulic and Belt Issues
Resolving problems concerning hydraulic oil overheating and belt performance.
Troubleshooting Fluid Leaks and Component Noise
Diagnosing causes of fluid leaks and excessive noise from machine components.
Troubleshooting Arm Operation and Starting Issues
Resolving problems with arm operation and failure to start the flail head.
Scrapping and Disposal
Machine Disposal Regulations and Procedures
Information on regulations and procedures for safe and environmentally sound machine disposal.
Warranty Information
Warranty Terms and Conditions
Details the terms, conditions, and purchaser rights related to the machine warranty.
Conditions That Void the Warranty
Lists specific actions or conditions that will invalidate the machine's warranty.
Optional Units
General Maintenance Precautions for Optional Units
General safety precautions to be observed before performing maintenance on optional units.
Air-Oil Heat Exchanger Description
Description and usefulness of the optional air-oil heat exchanger.
Air-Oil Heat Exchanger Assembly
Step-by-step instructions for assembling the air-oil heat exchanger kit.
Boom Hydro-Pneumatic Suspension
Details the boom hydro-pneumatic suspension system and its operation.
Hydro-Pneumatic Suspension Assembly
Instructions for assembling the boom hydro-pneumatic suspension components.
1st Boom Dual Effect Kit
Information on the 1st boom dual effect kit and its benefits.
Dual Effect Kit Assembly Steps
Instructions for assembling the components of the dual effect kit.
Final Dual Effect Kit Connections
Final steps for connecting the hoses and components of the dual effect kit.

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