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USE AND MAINTENANCE MANUAL
275 SUPER CUT
300 SUPER CUT
315 SUPER CUT
THOMAS

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Summarization of Contents

Machine Certification and Identification
Machine Label Details
Details the machine's identification label, including model, serial number, and manufacturer information.
Accident Prevention Regulations
Operator Safety Advice
Provides essential safety advice and operational guidelines for the machine operator.
Protective Shield Locations
Describes the placement and function of protective shields to prevent contact with moving parts.
Electrical Equipment Safety Standards
Explains the electrical system's compliance with safety standards and protection measures.
Emergency Procedures
Outlines procedures for emergency stops and machine reactivation protocols.
Usage Recommendations
Machine Operation Guidelines
Offers guidance on the machine's intended use and best practices for operation.
Technical Specifications
Cutting Capacity and Details
Presents detailed technical specifications and cutting capabilities for different models.
Machine Handling and Installation
Transport and Handling
Instructions for safely moving and handling the machine during transport and setup.
Installation Site Requirements
Specifies environmental and spatial requirements for installing the machine.
Machine Anchoring Procedure
Details the procedure for securely anchoring the machine to the floor for stability.
Machine Functional Components
Operating Head Description
Describes the components responsible for transmitting movement and powering the cutting action.
Vice System
Explains the gripping system used to secure material during cutting operations.
Machine Bed Structure
Details the support structure that houses various machine components like the head, vice, and coolant tank.
Operating Cycle Description
Startup and Cutting Process
Guides the user through the process of starting the machine and performing a cutting operation.
Machine Regulation
Disk Head Adjustment
Instructions on adjusting the disk head, including play and screw tightening.
Vice Adjustment
Notes that the vice device does not require any particular adjustment.
Cutting Angle Adjustment
Adjusting the Cutting Angle
Details how to adjust the cutting head to achieve the desired cutting angle.
Maintenance Procedures
Daily Maintenance Tasks
Outlines the daily tasks required to keep the machine clean and in good working order.
Weekly Maintenance Tasks
Lists the maintenance procedures to be performed on a weekly basis.
Monthly Maintenance Tasks
Specifies the maintenance tasks that need to be carried out monthly.
Six-Monthly Maintenance Tasks
Details the maintenance procedures required every six months, including oil changes.
Lubricating Coolant Oils
Provides guidance on selecting and using appropriate lubricating coolant oils.
Material and Tool Selection
Material Definitions
Explains how materials are classified to aid in selecting the correct cutting tool.
Disk Selection Guide
Guides the user on selecting the appropriate disk based on material and cutting requirements.
Cutting Disk Parameters
Teeth Pitch Considerations
Discusses how the pitch of the teeth on the cutting disk affects performance based on material properties.
Cutting and Feed Speed
Explains the importance of correct cutting and feed speeds for optimal results and tool life.
Disk Break-in Procedure
Provides instructions on the initial use of a new disk to ensure longevity and efficiency.
Disk Construction
Describes the construction of commonly used cutting disks, focusing on material and tooth treatment.
Disk Types Overview
Categorizes different types of disks based on their construction characteristics.
Cutting Performance Optimization
Recommended Cutting Parameters
Presents tables with recommended cutting speeds and advance rates for various materials and disk diameters.
Cutting Speed Diagram
Visual representation of cutting speed recommendations based on disk diameter.
Machine Components and Spares
Spare Parts List
A comprehensive list of all machine components with reference numbers for ordering spare parts.
Electrical Wiring Diagrams
Wiring Schematics
Electrical schematics showing the wiring for single-phase and three-phase machine configurations.
Troubleshooting Guide
Blade and Cut Issues
Identifies common faults related to the blade and cut quality, with causes and remedies.
Electrical Component Faults
Diagnoses faults related to electrical components, listing causes and suggested solutions.
Noise Level Testing
Noise Test Results
Reports the results of noise level measurements taken during machine operation.
Optional Features
Pneumatic Vice System
Describes the optional pneumatic vice system for automated material clamping.
Pneumatic System Connection
Provides instructions for connecting and operating the pneumatic system for the vice.
Machine Plates and Labels
Identification and Safety Plates
Illustrates and explains various safety and identification plates found on the machine.

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