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Thomas Manuals
Cutting machine
300 SUPER CUT
Use and maintenance manual
Thomas 300 SUPER CUT Use And Maintenance Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Ordering Spare Parts
Table of Contents
Guarantee
Machine Certification and Identification Marking
CHAPTER 1 Reference to Accident-Prevention Regulations
Advice for the Operator
Location of Shields against Accidental Contact with the Tool
Electrical Equipment According to European
Standard "CENELEC en 60 204-1
Emergencies According to European Standard "CENELEC en 60 204-1" (1992)
CHAPTER 2 Recommendations and Advice for Use
Recommendations and Advice for Using the Machine
CHAPTER 3 Technical Characteristics
Table of Cutting Capacity and Technical Details
Chapter 4 Machine Dimensions Transport Installation Dismantling
Machine Dimensions
Transport and Handling of the Machine
Minimum Requirements for the Premises Housing the Machine
Anchoring the Machine
Instructions for Electrical Connection
Instructions for Assembly of the Loose Parts and Accessories
Disactivating the Machine
Dismantling
CHAPTER 5 Machine Functional Parts
Operating Head
Vice
Bed
CHAPTER 6 Description of the Operating Cycle
Starting up and Cutting Cycle
Chapter 7
Regulating the Machine
Disk Head
Vice
Cutting Angle Adjustment
Changing the Disk
Changing the Lubricating Coolant Pump
CHAPTER 8 Routine and Special Maintenance
Daily Maintenance
Weekly Maintenance
Monthly Maintenance
Six-Monthly Maintenance
Oils for Lubricating Coolant
Oil Disposal
Special Maintenance
CHAPTER 9 Material Classification and Choice of Tool
Definition of Materials
Choosing the Disk
Teeth Pitch
Cutting and Advance Speed
Running in the Disk
Disk Structure
Type of Disks
Tooth Shape
Tooth Cutting Angle
Tooth Cutting Angle
Table of Cutting Speed According to Disk Diameter
CHAPTER 10 Machine Components
List of Spare Parts
Chapter 11
Wiring Diagrams
CHAPTER 12 Troubleshooting
Blade and Cutting Diagnosis
Electrical Components Diagnosis
Chapter 13
Noise Tests
CHAPTER 14 Optional
Pneumatic Vice
Connection to the Pneumatic System
Plates and Labels
Notes
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Ordering Spare Parts
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USE AND MAINTENANCE MANUAL
275 SUPER CUT
300 SUPER CUT
315 SUPER CUT
THOMAS
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Summarization of Contents
CHAPTER 1 REFERENCE TO ACCIDENT-PREVENTION REGULATIONS
Advice for the Operator
Provides essential safety advice for operating the machine and general precautions.
Location of Shields Against Accidental Contact
Describes the placement and function of safety shields to prevent accidental contact with the tool.
Electrical Equipment Compliance
Details electrical equipment compliance with European standards for safety against shocks and short circuits.
Emergency Procedures
Outlines actions for emergencies, including immediate stopping and resetting the machine.
CHAPTER 2 RECOMMENDATIONS AND ADVICE FOR USE
Machine Usage Recommendations
Offers advice for using the machine, including recommendations for initial running-in and safe operation.
CHAPTER 3 TECHNICAL CHARACTERISTICS
Cutting Capacity and Technical Details
Presents a table detailing cutting capacity and technical specifications for different models.
CHAPTER 4 MACHINE DIMENSIONS, TRANSPORT, INSTALLATION, DISMANTLING
Transport and Handling of the Machine
Provides guidance on safely transporting and handling the machine, including using forklifts or straps.
Minimum Premises Requirements
Specifies minimum environmental and voltage requirements for the location where the machine will be housed.
Anchoring the Machine
Details the procedure for securely anchoring the machine to the floor for stability.
CHAPTER 5 MACHINE FUNCTIONAL PARTS
Machine Setup and Connections
Covers electrical connection, assembly of parts, deactivation, and dismantling procedures.
Operating Head Components
Description of the parts constituting the operating head, including motor, pump, and electrical components.
Vice Mechanism
Details the vice system for gripping material, operated by handwheel and lever, with anti-burr device.
CHAPTER 6 DESCRIPTION OF THE OPERATING CYCLE
Starting Up and Cutting Cycle
Step-by-step instructions for starting the machine and performing a cutting cycle.
CHAPTER 7 REGULATING THE MACHINE
Machine Regulation and Adjustments
Covers adjusting the disk head and vice, and general machine regulation.
CHAPTER 8 ROUTINE AND SPECIAL MAINTENANCE
Daily and Weekly Maintenance
Covers daily checks, general cleaning, filter cleaning, and vice greasing procedures.
Monthly and Six-Monthly Maintenance
Includes periodic checks, screw tightening, hinge greasing, and oil replacement tasks.
Lubricating Coolant Oils
Guidance on selecting suitable lubricating coolant oils and recommended dilution percentages.
CHAPTER 9 MATERIAL CLASSIFICATION AND CHOICE OF TOOL
Oil Disposal and Special Maintenance
Covers regulations for oil disposal and procedures for special maintenance operations.
Material Definitions and Disk Selection
Explains material characteristics and provides guidance on choosing the correct disk for cutting.
Teeth Pitch and Shape
Teeth Pitch and Shape
Details factors influencing teeth pitch and describes various tooth shapes for different cutting applications.
Cutting and Advance Speed
Explains how cutting speed and advance speed are limited by heat generation and material resistance.
Disk Running-In Procedure
Recommends a procedure for running in a new disk to ensure its life and efficiency.
Disk Structure and Types
Describes disk materials, treated teeth, and categorizes disks by construction, shape, and angle.
Recommended Cutting Parameters
Recommended Cutting Parameters
Provides tables of recommended cutting speeds and advance speeds for various materials and cutting angles.
Cutting Speed Diagram and Key
Illustrates cutting speeds based on disk diameter, with a formula and key for parameters.
CHAPTER 10 MACHINE COMPONENTS
List of Spare Parts
A comprehensive list of machine components with reference numbers for ordering spare parts.
CHAPTER 11 WIRING DIAGRAMS
Electrical Components List
Lists electrical components used in the machine, including their reference, description, and supplier.
CHAPTER 12 TROUBLESHOOTING
Blade and Cut Diagnosis
Lists common faults related to blade and cut quality, their probable causes, and recommended remedies.
Electrical Components Diagnosis
Diagnoses electrical faults, probable causes, and remedies for non-functioning pilot lights or motor stops.
CHAPTER 13 NOISE TESTS
CHAPTER 14 OPTIONAL FEATURES AND LABELS
Pneumatic Vice Operation
Describes the pneumatic vice system for clamping material with an automated device.
Pneumatic System Connection
Instructions for connecting the pneumatic system to the filter unit and checking pressure.
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