South bend SB1109 Owner's Manual
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South bend SB1109 Owner's Manual

15" & 20" planer w/helical cutterhead
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15" & 20" PLANER
w/HELICAL CUTTERHEAD
MODEL SB1108/SB1109
OWNER'S MANUAL
South Bend Tools
®
A Tradition of Excellence
Copyright © December, 2020
For Machines Mfd. Since 12/20

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  • Page 1 15" & 20" PLANER w/HELICAL CUTTERHEAD MODEL SB1108/SB1109 OWNER'S MANUAL South Bend Tools ® A Tradition of Excellence Copyright © December, 2020 For Machines Mfd. Since 12/20...
  • Page 2 We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use? South Bend Tools Technical Documentation Manager P.O. Box 2027 Bellingham, WA 98227 Email: manuals@southbendtools.com...

  • Page 3: Table Of Contents

    SB1108 Wiring Diagram ........51 Checking Gearbox Oil Level ......22 SB1108 Electrical Component Photos ....52 Test Run ............. 22 SB1108 Height DRO Wiring Diagram ....53 Inspections & Adjustments ....... 23 SB1109 Wiring Diagram ........54 SB1109 Electrical Component Photos ....55 OPERATION ..............

  • Page 4: Introduction

    Cabinet Leveling Access Panel Feet SB1109 Front View SB1108 Rear View Serious personal injury could occur if Untrained users have an increased risk you connect the machine to power before of seriously injuring themselves with this completing the setup process. DO NOT machine.

  • Page 5: Description Of Controls & Components

    I N T R O D U C T I O N For Machines Mfd. Since 12/20 Model SB1108/SB1109 Operation Controls Description of Controls & Components Refer to Figures 1–2 and the following descriptions to become familiar with the basic controls and components used to operate this machine.

  • Page 6: Internal Components

    I N T R O D U C T I O N Model SB1108/SB1109 For Machines Mfd. Since 12/20 Internal Components Front Rear Workpiece Figure 3. Workpiece path and major planing components (side cutaway view). Pressure Bar: Stabilizes the workpiece A.

  • Page 7: Product Specifications Sb1108

    I N T R O D U C T I O N For Machines Mfd. Since 12/20 Model SB1108/SB1109 Product Specifications SB1108 Model SB1108 15" Planer with Helical Cutterhead Product Dimensions Weight................................509 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 39 x 48 x 44-1/2 in.
  • Page 8 I N T R O D U C T I O N Model SB1108/SB1109 For Machines Mfd. Since 12/20 Main Specifications Main Specifications Planer Size............................... 15 in. Max. Cut Width............................15 in. Max. Cut Height............................6 in. Min. Stock Length............................. 6 in.

  • Page 9: Product Specifications Sb1109

    I N T R O D U C T I O N For Machines Mfd. Since 12/20 Model SB1108/SB1109 Product Specifications SB1109 Model SB1109 20" Planer with Helical Cutterhead Product Dimensions Weight................................719 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 46-1/2 x 56 x 46 in.
  • Page 10 I N T R O D U C T I O N Model SB1108/SB1109 For Machines Mfd. Since 12/20 Main Specifications Main Specifications Planer Size............................... 20 in. Max. Cut Width............................20 in. Max. Cut Height............................8 in. Min. Stock Length............................. 7 in.

  • Page 11: Safety

    S A F E T Y For Machines Mfd. Since 12/20 Model SB1108/SB1109 SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
  • Page 12 S A F E T Y Model SB1108/SB1109 For Machines Mfd. Since 12/20 Entanglement: Loose clothing, gloves, neckties, Chuck Keys or Adjusting Tools: Tools used to jewelry or long hair may get caught in adjust spindles, chucks, or any moving/...

  • Page 13: Additional Planer Safety

    S A F E T Y For Machines Mfd. Since 12/20 Model SB1108/SB1109 Additional Planer Safety Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead or other moving parts! Flying chips can cause eye injuries or blindness. Workpieces or knives thrown by cutterhead can strike nearby operator or bystanders with deadly force.

  • Page 14: Preparation

    Assemble the loose components and make • Dust Collection System any necessary adjustments or inspections to • 4" Dust Hose (for SB1108) ensure the machine is ready for operation. • 4" Hose Clamp (for SB1108) • 5" Dust Hose (for SB1109) Connect the machine to the power source.

  • Page 15: Power Supply Requirements

    (with or without operate at one time during normal operations. yellow stripes) is the equipment-grounding wire. SB1108 Full-Load Rating ....18 Amps If repair or replacement of the power cord or SB1109 Full-Load Rating ....27 Amps...
  • Page 16 Circuit local codes and ordinances. Requirements for the applicable voltage, and meet the following requirements: SB1108 ......12 AWG, 50 ft or less SB1109 ......10 AWG, 50 ft or less South Bend Tools -14-...

  • Page 17: Unpacking

    Open-End Wrench 12/14mm ......1 Q. T-Handle Torx Wrenches T-25 ...... 2 R. Flat Head Torx Screws #10-32 x ⁄ " .... 10 Indexable Carbide Inserts 15 x 15 x 2.5mm . 5 Figure 8. SB1108 tools and inserts. South Bend Tools -15-...
  • Page 18 P R E P A R A T I O N Model SB1108/SB1109 For Machines Mfd. Since 12/20 SB1109 Wood Crate (Figures 9–11) A. Planer Unit (Not Shown) ....... 1 B. Extension Tables ..........2 Dust Hood ............1 D. Handwheel ............. 1 Batteries AAA ..........

  • Page 19: Cleaning & Protecting

    P R E P A R A T I O N For Machines Mfd. Since 12/20 Model SB1108/SB1109 Cleaning & Protecting Avoid chlorine-based solvents, such as The unpainted surfaces are coated at the factory acetone or brake parts cleaner that may with a heavy-duty rust preventative that damage painted surfaces.

  • Page 20: Location

    P R E P A R A T I O N Model SB1108/SB1109 For Machines Mfd. Since 12/20 Location Weight Load Refer to the Machine Specifications for the Physical Environment weight of your machine. Make sure that the surface upon which the machine is placed will...

  • Page 21: Lifting & Moving

    13, then prepare a permanent location for the and use power equipment. planer. The Models SB1108 and SB1109 require the use To assemble planer: of lifting equipment such as a forklift, engine Unbolt planer from pallet.
  • Page 22 P R E P A R A T I O N Model SB1108/SB1109 For Machines Mfd. Since 12/20 Insert 4 x 4 x 10 key into keyway on Attach each cast-iron extension table to handwheel shaft (see Figure 16). planer table with (3) M8-1.25 x 25 hex bolts and (3) 8mm flat washers as shown in Figure 18.

  • Page 23: Dust Collection

    Consult an expert or purchase a good dust collection "how-to" book. To connect machine to a dust collector: For SB1108, fit a 4" dust hose (SB1109 requires 5" dust hose) that is connected to a dust collector over dust port (see Figure 22), and secure in place with a hose clamp.

  • Page 24: Checking Gearbox Oil Level

    P R E P A R A T I O N Model SB1108/SB1109 For Machines Mfd. Since 12/20 Checking Gearbox Oil Test Run gearbox oil level Level After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation.

  • Page 25: Inspections & Adjustments

    P R E P A R A T I O N For Machines Mfd. Since 12/20 Model SB1108/SB1109 Inspections & Twist EMERGENCY STOP button clockwise until it pops out (see Figure 24). This resets switch and machine can now start.

  • Page 26: Operation

    Regardless of the content in this section, South Bend Tools will not be held liable for Operator continues process until desired accidents caused by lack of training. workpiece thickness is achieved, then turns machine OFF.

  • Page 27: Stock Inspection & Requirements

    O P E R A T I O N For Machines Mfd. Since 12/20 Model SB1108/SB1109 Stock Inspection & Wood Types Stock Inspection Requirements The species of wood, as well as its condition, greatly affects the depth of cut the planer can effectively take with each pass.

  • Page 28: Planing Tips

    O P E R A T I O N Model SB1108/SB1109 For Machines Mfd. Since 12/20 Planing Tips Common Cutting Problems • Inspect your lumber for twisting or cupping, and surface cupped side on a jointer if necessary before planing workpiece.
  • Page 29 O P E R A T I O N For Machines Mfd. Since 12/20 Model SB1108/SB1109 Pitch & Glue Build-up Snipe Problem: Occurs when board ends have more Problem: Glue and resin buildup on the rollers material removed than the rest of the board.

  • Page 30: Depth Of Cut

    O P E R A T I O N Model SB1108/SB1109 For Machines Mfd. Since 12/20 Depth of Cut Setting Feed Rate Depth of Cut Feed Rate Table Movement Feed Rate ..........10–28 FPM One Full Revolution of Handwheel ....⁄...

  • Page 31: Bed Roller Height

    O P E R A T I O N For Machines Mfd. Since 12/20 Model SB1108/SB1109 Bed Roller Height Items Needed Bed Roller Height Hex Wrench 3mm ..........1 The correct height of the bed rollers will vary, Open-End Wrench 14mm ........1 depending on the type of material you intend to Rotacator (optional, see Page 32) ......

  • Page 32: Rotating/Replacing Cutterhead Inserts

    O P E R A T I O N Model SB1108/SB1109 For Machines Mfd. Since 12/20 Rotating/Replacing Remove any sawdust or debris from head of insert, Torx screw, and surrounding area Cutterhead Inserts Cutterhead Inserts (see Figure 30). The spiral cutterhead is equipped with 4-sided Torx Screw indexable carbide inserts.

  • Page 33: Digital Readout

    O P E R A T I O N For Machines Mfd. Since 12/20 Model SB1108/SB1109 Digital Readout To calibrate digital readout: Calibrating Digital Readout Raise table all the way up. The digital readout has two modes of use, Absolute (ABS) and Incremental (INC).

  • Page 34: Accessories

    ⁄ " serious personal injury or machine damage. To reduce this risk, only install accessories recommended by South Bend or Grizzly. Refer to Grizzly’s website or latest catalog for additional recommended accessories. W1218A—Rotacator Precision Planer Tool The Rotacator is a dial indicator on a magnetic base, designed for quickly and accurately setting Figure 33.
  • Page 35 Syn-O-Gen non-melt, tacky, and water resistant. Extremely low pour point, high SB1365—South Bend Way Oil-ISO 68 temperature oxidation, and thermal stability Engineered for the high pressure exerted on produce a grease unmatched in performance.

  • Page 36: Maintenance

    M A I N T E N A N C E Model SB1108/SB1109 For Machines Mfd. Since 12/20 Cleaning & Protecting MAINTENANCE Maintenance Schedule Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any...

  • Page 37: Lubrication

    M A I N T E N A N C E For Machines Mfd. Since 12/20 Model SB1108/SB1109 Feed Roller Bushings Fill the gearbox with the recommended gear oil so components above the normal oil level Lubricate feed roller bushings Oil Type ....SB1365 or ISO 68 Equivalent...
  • Page 38 M A I N T E N A N C E Model SB1108/SB1109 For Machines Mfd. Since 12/20 Table Height Worm Gear Drive Chain & Sprockets Lubricate table ht worm gear Drive chain and sprockets Grease Type ..T26419 or NLGI#2 Equivalent Grease Type ..

  • Page 39: Anti-Kickback Fingers

    M A I N T E N A N C E For Machines Mfd. Since 12/20 Model SB1108/SB1109 Anti-Kickback Fingers Gearbox Oil Anti Kickback Fingers Oil Type ....T28042 or ISO 320 Equivalent The anti-kickback fingers are an important Oil Amount ........... 20 Oz.

  • Page 40: Service

    Remove rear cabinet cover to access motor mount hex nuts (see Figure 48). V-Belts Note: SB1108 has (1) motor mount connecting rod, SB1109 has (2). Three V-belts transfer power from the motor to the cutterhead, and then to the infeed and outfeed rollers with the use of the drive chain system.

  • Page 41: Setting Feed Roller, Chip Breaker & Pressure Bar Heights

    S E R V I C E For Machines Mfd. Since 12/20 Model SB1108/SB1109 Setting Feed Roller, Using a Rotacator Items Needed Setting Feed Roller, Chip Breaker Chip Breaker & Hex Wrenches 3mm, 5mm ......1 Ea. & Pressure Bar Heights Wrench or Socket 10mm ........
  • Page 42 S E R V I C E Model SB1108/SB1109 For Machines Mfd. Since 12/20 Keeping Rotacator dial at "0", position it 12. Using same "0" reference on Rotacator dial from Step 5, perform similar steps as under right-hand side of infeed roller and...
  • Page 43 S E R V I C E For Machines Mfd. Since 12/20 Model SB1108/SB1109 Using Wood Blocks Loosen jam nuts and set screws on each side of infeed roller (see Figure 56). Items Needed Hex Wrench 3mm, 5mm ........1 Using feeler gauge, adjust set screw so it Wrench or Socket 10mm ........

  • Page 44: Adjusting Feed-Roller Spring Tension

    S E R V I C E Model SB1108/SB1109 For Machines Mfd. Since 12/20 Adjusting Feed-Roller Positioning Chip Spring Tension Deflector The infeed and outfeed rollers keep the Chip Deflector Gap Setting ......⁄ "– ⁄ " workpiece moving through the planer. Springs...

  • Page 45: Calibrating Table Height Scale

    Replacing Feed Motor Height Scale Brushes Although correctly set at the factory, the table The models SB1108 and SB1109 feature a DC height scale can be adjusted for accuracy if it motor that is used to control the feed rollers, becomes necessary.

  • Page 46: Checking Pulley Alignment

    S E R V I C E Model SB1108/SB1109 For Machines Mfd. Since 12/20 Checking Pulley Tensioning Table Alignment Height Chain The table height chain is located under the table. Proper pulley alignment prevents premature It transfers movement from the handwheel to V-belt wear and proper power transfer from the the columns that control table height.

  • Page 47: Adjusting Table Parallelism

    S E R V I C E For Machines Mfd. Since 12/20 Model SB1108/SB1109 Adjusting Table How the table sits in relation to the head casting from front-to-back is also important. Because the Parallelism feed rollers, pressure bar, and chip breaker are...
  • Page 48 S E R V I C E Model SB1108/SB1109 For Machines Mfd. Since 12/20 Table Parallelism Adjustments Mark location of one tooth of sprocket that you are adjusting. The table is adjusted by turning the chain sprockets underneath the table for movements Carefully rotate sprocket (clockwise to lower over 0.016"...

  • Page 49: Troubleshooting

    TROU B LESHOOTI NG For Machines Mfd. Since 12/20 Model SB1108/SB1109 TROUBLESHOOTING If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom...
  • Page 50 TROU B LESHOOTI NG Model SB1108/SB1109 For Machines Mfd. Since 12/20 Symptom Possible Cause Possible Solution 1. Motor or component loose. 1. Replace damaged or missing bolts/nuts or tighten if Machine has excessive vibration loose. or noisy operation. 2. Machine feet not adjusted properly.
  • Page 51 TROU B LESHOOTI NG For Machines Mfd. Since 12/20 Model SB1108/SB1109 Symptom Possible Cause Possible Solution 1. Knots or conflicting grain direction 1. Inspect workpiece for knots and grain direction; use Consistent only clean stock (Page 25). chipping pattern. in workpiece.

  • Page 52: Electrical

    E L E C T R I C A L Model SB1108/SB1109 For Machines Mfd. Since 12/20 ELECTRICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine.

  • Page 53: Sb1108 Wiring Diagram

    E L E C T R I C A L For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1108 Wiring Diagram ZING EAR ZE-800 4A 250V Circuit Breaker Transformer SUENN LIANG SP-CL-20660 Magnetic Switch Potentiometer SDE MPE-18 B10K RENY Power E-Stop...

  • Page 54: Sb1108 Electrical Component Photos

    Pulse Width Modulator Transformer Figure 68. SB1108 start capacitor. Mag Switch Figure 71. SB1108 mag switch, transformer, & pulse width modulator. Figure 69. SB1108 run capacitor. Figure 72. SB1108 control panel. Figure 70. SB1108 motor junction box. South Bend Tools...

  • Page 55: Sb1108 Height Dro Wiring Diagram

    E L E C T R I C A L For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1108 Height DRO Wiring Diagram HEIGHT DIGITAL READOUT AAA Battery AAA Battery Figure 73. SB1108 height digital readout. DRO HEIGHT SENSOR Figure 74. SB1108 DRO height sensor. South Bend Tools -53-...

  • Page 56: Sb1109 Wiring Diagram

    E L E C T R I C A L Model SB1108/SB1109 For Machines Mfd. Since 12/20 SB1109 Wiring Diagram ZING EAR ZE-800 4A 250V Circuit Breaker Transformer SUENN LIANG SP-CL-20660 Magnetic Switch Potentiometer SDE MPE-30 B10K RENY Power E-Stop...

  • Page 57: Sb1109 Electrical Component Photos

    E L E C T R I C A L For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1109 Electrical Component Photos Pulse Width Modulator Transformer Figure 75. SB1109 start capacitor. Mag Switch Figure 78. SB1109 mag switch, transformer, & pulse width modulator.

  • Page 58: Sb1109 Height Dro Wiring Diagram

    E L E C T R I C A L Model SB1108/SB1109 For Machines Mfd. Since 12/20 SB1109 Height DRO Wiring Diagram HEIGHT DIGITAL READOUT AAA Battery AAA Battery Figure 80. SB1109 height digital readout. DRO HEIGHT SENSOR Figure 81. SB1109 DRO height sensor.

  • Page 59: Parts

    P A R T S For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1108 Main PARTS 8 16 17 18 17 18 18 16 21 8 26 27 56-1 56-2 56-3 56-4 44 45 46 47 74 75 64-1 76 77...
  • Page 60 P A R T S Model SB1108/SB1109 For Machines Mfd. Since 12/20 SB1108 Main Parts List PART # DESCRIPTION PART # DESCRIPTION PSB1108001 KNOB 5/16-18 LOBED PSB1108053 SPROCKET SIZE 31T PSB1108002 BELT PULLEY COVER PSB1108054 HEX BOLT M6-1 X 16...
  • Page 61 P A R T S For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1108 Main Parts List (Cont.) PART # DESCRIPTION PART # DESCRIPTION PSB1108101 GEAR 18T PSB1108116 ANTI-KICKBACK FINGER PSB1108102 KEY 4 X 4 X 16 RE PSB1108117 SHAFT 19.95MM...

  • Page 62: Sb1108 Table & Base

    P A R T S Model SB1108/SB1109 For Machines Mfd. Since 12/20 SB1108 Table & Base 16 42 South Bend Tools -60-...
  • Page 63 P A R T S For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1108 Table & Base Parts List PART # DESCRIPTION PART # DESCRIPTION PSB1108016 CAP SCREW M6-1 X 20 PSB1108140 LEADSCREW, PRIMARY PSB1108019 BALL BEARING 608Z PSB1108141 COLUMN, PRIMARY...

  • Page 64: Sb1108 Stand & Motor

    P A R T S Model SB1108/SB1109 For Machines Mfd. Since 12/20 SB1108 Stand & Motor 134-4 134-1 134-7 134-2 134-5 134-8 159-7 134-3 159-1 159-9 159-10 159-8 134-6 159-11 159-2 159-12 159-3 159-4 159-13 159-6 159-14 159-15 159-5 159-16...
  • Page 65 P A R T S For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1108 Stand & Motor Parts List PART # DESCRIPTION PART # DESCRIPTION PSB1108011 FLAT WASHER 8MM PSB1108161 FOOT M12-1.75 PSB1108030 HEX NUT M10-1.25 PSB1108162 HEX BOLT M8-1.25 X 30...

  • Page 66: Sb1108 Labels & Cosmetics

    The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at (360) 734-1540 or www.southbendtools.com to order new labels.

  • Page 67: Sb1109 Main

    P A R T S For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1109 Main 15 16 17 18 19 20 19 19 22 17 18 25 26 27 28 58 59 43 42 67 68 62-1 62-2 59 81 62-3...
  • Page 68 P A R T S Model SB1108/SB1109 For Machines Mfd. Since 12/20 SB1109 Main Parts List PART # DESCRIPTION PART # DESCRIPTION PSB1109001 KNOB 5/16-18 LOBED PSB1109053 DIGITAL READOUT ASSEMBLY PSB1109002 BELT PULLEY COVER 53-1 PSB1109053-1 DIGITAL READOUT WIXEY MODEL WR5502...
  • Page 69 P A R T S For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1109 Main Parts List (Cont.) PART # DESCRIPTION PART # DESCRIPTION PSB1109100 PHLP HD SCR M4-.7 X 10 PSB1109121 E-CLIP 15MM PSB1109101 PULLEY COVER PSB1109122 SPACER 20.5 X 32 X 6...

  • Page 70: Sb1109 Table & Base

    P A R T S Model SB1108/SB1109 For Machines Mfd. Since 12/20 SB1109 Table & Base 129 26 South Bend Tools -68-...
  • Page 71 P A R T S For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1109 Table & Base Parts List PART # DESCRIPTION PART # DESCRIPTION PSB1109011 FLAT WASHER 8MM PSB1109154 PHLP HD SCR M5-2.12 X 10 PSB1109024 KEY 4 X 4 X 10 RE...

  • Page 72: Sb1109 Stand & Motor

    P A R T S Model SB1108/SB1109 For Machines Mfd. Since 12/20 SB1109 Stand & Motor 175-1 175-4 176-7 176-8 176-9 175-2 75-7 175-5 176-10 175-8 176-1 176-11 175-3 176-12 176-2 175-6 176-3 175-9 176-4 176-6 176-13 176-14 176-15 176-17...
  • Page 73 P A R T S For Machines Mfd. Since 12/20 Model SB1108/SB1109 SB1109 Stand & Motor Parts List PART # DESCRIPTION PART # DESCRIPTION PSB1109015 CAP SCREW M6-1 X 10 PSB1109185 SHAFT PSB1109030 FENDER WASHER 12MM PSB1109186 COLLAR PSB1109031 HEX NUT M12-1.75...

  • Page 74: Sb1109 Labels & Cosmetics

    The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at (360) 734-1540 or www.southbendtools.com to order new labels.

  • Page 75: Warranty

    WARRANTY Warranty This quality product is warranted by South Bend Tools to the original buyer for 2 years from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs.
  • Page 76 southbendtools.com Printed In Taiwan #JPCS21259...

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