Lotus EXIGE 2007 Owner's Handbook Manual
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Lotus EXIGE 2007 Owner's Handbook Manual

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Publication Part No.E121T0324
© Lotus Cars Limited 2007
and
intro18e
OWNER'S HANDBOOK
2007 model year onwards
Lotus Cars USA Inc.
2236 Northmont Parkway, Duluth, Georgia 30096.
Tel: 770 476 6540 Fax: 770 476 6541
www.LotusCars.com
oh_USA EliseExige E121.indd 1
15/03/2010 15:07:59

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  • Page 1 Publication Part No.E121T0324 © Lotus Cars Limited 2007 intro18e OWNER’S HANDBOOK 2007 model year onwards Lotus Cars USA Inc. 2236 Northmont Parkway, Duluth, Georgia 30096. Tel: 770 476 6540 Fax: 770 476 6541 www.LotusCars.com oh_USA EliseExige E121.indd 1 15/03/2010 15:07:59...
  • Page 2 intro18c intro18h oh_USA EliseExige E121.indd 2 15/03/2010 15:07:59...

  • Page 3: Table Of Contents

    CONTENTS 1. INTRODUCTION .............. 6 2. SAFETY INFORMATION ..........7 3. REPORTING SAFETY DEFECTS........10 California Proposition 65 Warning ........12 4. VEHICLE IDENTIFICATION..........15 5. SEATING & SAFETY RESTRAINTS Seats ................17 Seat Belts ................18 Seat Belt Precautions ..........19 Airbag Safety System .............
  • Page 4 ABS Tell Tale ............50 High Beam Tell Tale........... 50 Airbag Tell Tale ............50 Battery Charging Tell Tale ......... 51 Lotus Traction Control ..........51 Engine Malfunction Indicator Lamp ......51 Security/RPM Tell Tale ..........52 Instruments ..............52 Speedometer .............
  • Page 5 Footwell Carpets ............. 68 Clutch Pedal ..............68 Footbrake ............... 69 Anti-Lock Brake System ..........69 Lotus Traction Control & Limited Slip Differential.... 72 Parking Brake ..............74 Gear Lever ..............75 11. STARTING PROCEDURE & ENGINE BREAK-IN Operation Temperature Limit .......... 76 Starting a Cold or Warm Engine ........
  • Page 6 Alloy Road Wheels ..........100 Upholstery Cleaning ..........101 Seat Belts Cleaning ..........101 Footwell Cleaning ............ 101 Owner Maintenance ............101 Engine Oil Level Check ........... 103 Engine Oil Change ..........104 Oil Filter ..............106 Used Engine Oil ............107 Transmission Oil............
  • Page 7 15. ELECTRICAL Battery ................133 Battery Access ............133 Disconnecting the Battery ........133 Reconnecting the Battery ........135 Battery Charging ............. 135 ‘Jump’ Starting............137 Electrical Accessories ........... 138 Inertia Switch ............... 139 Fuses ................139 Engine Compartment Fuses ........142 Footwell Sited Fuses ..........

  • Page 8: Introduction

    INTRODUCTION Thank you for purchasing a Lotus product. We are sure you will enjoy being part of the Lotus family. The Elise and Exige have been designed for the discerning driver, and aim to provide enjoyable motoring from a lightweight, distinctively styled and efficient package.

  • Page 9: Safety Information

    Safety Information To help you make informed decisions about safety, important safety information is provided in forms including: • Safety labels on the car • Safety messages in this handbook are shown as follows: WARNING: The hazard and instructions to avoid the hazard are given. If you do not take these instructions you and/or others can be KILLED OR SERIOUSLY INJURED.
  • Page 10 Record booklet). Safety Features Your car is equipped with many features that work together to protect you and your passenger during a crash. The Lotus Elise/Exige has been designed to comply with applicable safety regulations. The Elise/Exige has passive safety features which include: •...
  • Page 11 • High geared responsive steering requiring only small steering wheel movements to alter course • Exceptional road holding with optimised handling character- istics You and your passenger cannot take full advantage of these safety features unless you remain sitting in a proper position and always wear your seat belt properly. In fact, some safety features can contribute to injuries if they are not used properly.

  • Page 12: Reporting Safety Defects

    Owners should note that the only approved extras and modifications are those which are specified by Lotus and carried out by Lotus or by an authorised dealer. Lotus does not accept any liability whatsoever for defects which arise from extras or modifications which are not Lotus approved.
  • Page 13 oh_USA EliseExige E121.indd 13 15/03/2010 15:08:00...

  • Page 14: California Proposition 65 Warning

    Engine Exhaust California Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain car components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in cars and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 15 • DO NOT allow servicing or repairs to be carried out by unskilled persons as this may adversely affect the han- dling and safety features on your car. Lotus dealers have trained staff who are best qualified to maintain your car to the correct specification. oh_USA EliseExige E121.indd 15...
  • Page 16 NOTICE: DO NOT push or tow start the car; or turn off the igni- tion at engine speeds above idle; or run the fuel tank dry: Any of these actions may damage the catalytic converter. Before driving the car: • Check tires for damage, wear and proper inflation. Under- inflation causes increased rolling resistance and uses more fuel (Please refer to the section in this handbook on tires, page 119).

  • Page 17: Vehicle Identification

    ohs119a LABEL ON CHASSIS VIN LABEL ON DOOR JAMB ohs149 VEHICLE IDENTIFICATION The Vehicle Identification Number (V.I.N.) is a unique 17-digit number used to identify the car for warranty, spares ordering and administrative purposes. For reference, the number may be viewed from outside the car at the left hand bottom corner of the windscreen.
  • Page 18 V.I.N. ON CHASSIS ENGINE NUMBER ohs104 ohs133 Engine Number The engine number is stamped on the rear end of the cylinder block, exhaust side, and is followed by ‘2ZZ’. oh_USA EliseExige E121.indd 18 15/03/2010 15:08:01...

  • Page 19: Seating & Safety Restraints Seats

    SEAT ADJUSTMENTS ohs64b SEATING & SAFETY RESTRAINTS Seats On delivery of the car, first remove the protective plastic seat covers, if this has not already been done, and dispose of safely. To adjust the fore/aft position of the driver’s seat, raise the lift bar beneath the front of the seat, and slide to the position required.

  • Page 20: Seat Belts

    SEAT BELT POSITIONING ohs44 Seat Belts Seat belts provide important safety and comfort for both driver and passenger and have proven to be the single most effective safety device in reducing the risk of death or injury in a crash. The seat belts should be worn at all times, no matter how short the journey.

  • Page 21: Seat Belt Precautions

    To use the belt, sit erect and fully back in the seat before taking the buckle tongue in the outer hand, and drawing the belt through the top slide, pass the belt across the body and push the tongue into the buckle lock at the inboard side of the seat, until a posi- tive ‘click’...
  • Page 22 WARNING: • Lotus strongly recommends that you do not carry chil- dren as passengers in your Elise/Exige. • Because the Elise/Exige is fitted with a non-switchable passenger airbag, a rear facing child seat must never be used. • Never use one belt around two people, or allow a child to be carried on a driver’s or passenger’s lap. • Refer to Child Restraints section of handbook. • No modifications or additions should be made to the inertia reel assemblies or seat belts.

  • Page 23: Airbag Safety System

    AIRBAG INFLATED ON IMPACT w53b Airbag Safety System Your car has airbags. One airbag for the driver, and an other for the passenger. The car is also equipped with shoulder and lap belts. Airbags are supplementary restraints to the seat belts. In the event of a moderate to severe frontal collision, airbags provide occupant protection additional to that provided by the lap and diagonal seat belts.
  • Page 24 AIRBAG DEFLATED AFTER DEPLOYMENT w53b lisions below the actuation threshold of the airbag system, and during types of accident which do not cause airbag deployment. Therefore, both driver and passenger must always wear seat belts (in most states, and all Canadian provinces, the law requires the use of seat belts).
  • Page 25 If you’re too close to an inflating airbag, as you would be if you were leaning forward, you could be killed or seriously injured. Seat belts help keep you in the correct position before and during a crash. Always wear your seat belt, even with airbags.

  • Page 26: Airbag Tell Tale

    After airbag deployment, the airbags, seat belt tensioners and electronic control unit must be replaced by a Lotus dealer or other suitably qualified organisation. Component parts of the airbag system are located in various sites around the car.
  • Page 27 Lotus dealer. Do not work on the airbag system yourself. • The disposal of used airbag units is subject to stringent regulations, and should be handled only by your deal- • If you sell your Lotus, notify the purchaser that the car is equipped with airbags, and refer them to ‘Airbag Safety System’ in this handbook (safety and disposal rules).

  • Page 28: Child Restraints

    Child Restraints WARNING: Lotus strongly recommends that children are not car ried in the Elise/Exige due to the risk of death or serious injury if the child is too close to the dashboard when the airbag inflates. Accident statistics show that children are safer when properly restrained in the back seats of cars, an option unavailable on this model.
  • Page 29 National Highway Traffic Safety Authority requirements. However; WARNING: Lotus strongly recommends that you do not fit any type of child seat into the Elise/Exige due to the risk of death or serious injury if the child is too close to the dashboard when the airbag inflates.
  • Page 30 Releasing the safety belt and child seat: 1. Unbuckle the safety belt. 2. Remove the child seat. 3. Make sure that the belt has fully retracted. At this point the automatic locking feature is disengaged. oh_USA EliseExige E121.indd 30 15/03/2010 15:08:03...

  • Page 31: Keys & Car Security Alarm

    MECHANICAL KEY ohs128a KEYS & SECURITY ALARM Keys A single mechanical key operates the manual door locks (see also ‘Doors’ and ‘Central Door Locking’), combined ignition switch/steering lock, and engine cover. A duplicate key is supplied with the new car and, on receipt, should be separated and kept in a safe place for use in an emer gency.

  • Page 32: Vehicle Security Alarm

    S/N 99999999 PIN CODE 9999 oh102 Vehicle Security Alarm The Lotus Elise/Exige is fitted with a Cobra 8186 immobiliser/ alarm which includes the following features: • ‘Dynamic coding’ of the transmitter fobs; Each time the trans mitters are used, the operating frequency is random changed to guard against unauthorised code copying.

  • Page 33: Engine Immobiliser

    Tachometer Security/RPM tell tale ohs127a documents. If the code card is not available on receipt of the car, enquire with the dealer immediately. Engine Immobiliser In order to provide a measure of car security, independent of any driver action, the system will ‘passively’ immobilise the engine’s cranking and running circuits after the first occurring of the following: i) Four minutes after switching off the ignition;...

  • Page 34: Arming The Alarm

    Arming the Alarm Remove the ignition key, close (and lock) both doors, and check that the engine cover and front body access panels are secure. The roof may be either closed or open. Press once, and for a full second, the larger of the two buttons on the trans mitter fob (on cars with central door locking, this action will automatically lock both doors - see later).

  • Page 35: Disarming The Alarm

    Disarming the Alarm To disarm the alarm, press once, and for a full second, the larger button on the transmitter fob. This command will be ac knowledged by: - 1 flash of the hazard warning lamps; Extinguishing of the security tell tale. If the alarm had been triggered during the last armed period, the disarm command will be acknowledged by the hazard lamps flashing 4 times, and the buzzer sounding 4 times.

  • Page 36: Intrusion Sensing

    Microwave sensor ohs120 Intrusion Sensing A microwave sensor is mounted behind the cabin rear bulkhead trim panel, and is able to detect substantial physical movement within the cockpit, and trigger the alarm. Microwave transmissions are blocked by metal objects, so it is important not to shield the signal by placing such items on the bulkhead ledge.

  • Page 37: Transmitter Fob Battery Replacement

    Battery Transmitter casing Transmitter body oh102 Transmitter Fob Battery Replacement The transmitter fobs will normally operate within a range of 5 metres from the car, but this may be reduced by the presence of other radio signals in the vicinity. A small LED tell tale on the transmitter fob will flash whilst the button is held down to indicate correct operation, but if the lamp flashes irregularly or only once, transmitter battery replacement is required.

  • Page 38: Programming Additional Transmitter Fobs

    - Release both buttons; the fob tell tale should come on con stantly. Press the larger button for one second (the fob tell tale will flash). Synchronisation is complete. Programming Additional Transmitter Fobs Two transmitter fobs are provided with the new car. If one transmitter is lost or damaged, a replacement should be ob tained immediately from your dealer, and programmed to the car alarm controller using a functioning transmitter fob and the system owner’s unique Personal Identification Number (PIN).

  • Page 39: Entry & Comfort

    ENTRY & COMFORT WARNING: • In very hot/cold territories, or under conditions of ex- treme solar heating, be aware of exposed metal surfaces in the cabin. Take suitable precautions to guard against burn injuries from hot or cold metal. • Unlocked doors can be dangerous. Young children who get into unlocked cars may be unable to get out.

  • Page 40: To Unlock From Inside

    Interior CDL Door sill button switch ohs140 ohs122 release handles will not open the doors. In order to get out of the car in an emergency when the doors are locked see the section below ‘to unlock from inside’. To unlock from inside: To unlock both doors from inside, press the left hand side of the rocker switch on the front of the gear lever shroud, or raise the sill button on each door.

  • Page 41: To Lock From Outside

    ohs97b Lock Unlock Mechanical locking Interior release handle ohs103 To lock from outside: To lock the car from outside, remove the ignition key, close both doors and check that the engine cover and front body ac- cess panels are secure. Arm the security alarm by pressing once, for a full second, the larger of the two buttons on the transmitter fob.
  • Page 42 EXIGE AUXILIARY BATTERY POSTS ohs142 Notes: • In the event of a flat car battery, the CDL will not operate. The doors can be unlocked from outside only after: Elise; opening the engine cover and restoring power to the battery by substitution, re-charging or ‘jumping’ to a second battery. Exige; removing the front body passenger side access panel (hexagonal key is required) and providing a 12 volt supply to the auxiliary power point.

  • Page 43: Lights On Buzzer

    Lights On’ Buzzer A ‘lights on’ reminder buzzer will sound if the lights are on, the ignition is switched off, and the driver’s door is then opened. oh_USA EliseExige E121.indd 43 15/03/2010 15:08:04...

  • Page 44: Interior Rear View Mirror

    MIRROR DIMMER Night ohs149 Interior Rear View Mirror The mirror can be dimmed to reduce headlamp glare from following cars by turning the lever on the underside of the mirror towards the left. Turn towards the right for daytime use. Door Mirrors Rear view mirrors are fitted on both driver’s and passenger’s doors, and may be adjusted manually by direct manipulation of...

  • Page 45: Interior Lamp

    INTERIOR LAMP SWITCHING ohs99 Interior Lamp The interior lamp is located centrally in the rear bulkhead trim panel, and incorporates a three position rocking lens: • Lens rocked upwards; lamp is switched off. NOTICE: Use this position only temporarily as required. Arming the security alarm system with the lamp switched off may exclude the doors from activating the alarm.

  • Page 46: Door Windows

    Illuminated Window up Window down ohs124 Door Windows In frosty or icy weather conditions, the windows may become frozen to the weatherstrip seals. Use a windscreen de-icer spray to free the glass before operating the windows. WARNING: • Before closing a window, always check that no persons or objects will be trapped; incautious window operation could be dangerous, especially to children.

  • Page 47: Cup/Can Holder

    To lower a window, switch on the ignition and press the lower, domed end of the switch in the relevant door. Release the switch to stop window movement. To raise a window, press the upper, dished end of the switch. Cup/Can Holder (if fitted) On cars so equipped, a cup/can holder is stowed beneath the centre of the dashboard, and may be drawn out on a slide...

  • Page 48: Instruments & Switches

    Column unlocked Key insert/remove Ignition auxiliaries Position not used oh33e INSTRUMENTS & SWITCHES Ignition Switch/Steering Lock The switch/lock is located on the right hand side of the steer ing column. Insert the key into the slot, and turn clockwise to position ‘I’ to unlock the steering column.

  • Page 49: Engine Start Button

    Engine start button ohs147 WARNING: • Do not push or tow the car unless the key is first used to unlock the column and is then left in the lock. Withdraw ing the key will cause the steering to lock. •...

  • Page 50: Warning 'Tell Tale' Lamps

    TELL TALE LAMPS m252a Passive Immobilisation: The start button will operate only when the security tell tale in the tachometer face is out. If the tell tale is flashing, the engine is immobilised; Press once, and for a full second, the larger of the two buttons on the transmitter fob. The security tell tale will be extinguished.

  • Page 51: Seat Belt Tell Tale

    Seat Belt Tell Tale The red seat belt tell tale is provided as a reminder that both driver and passenger should always wear the seat belts, no matter how short the journey The seat belt tell tale in the instru ment cluster will light for 6 seconds following ignition switch on, accompanied, if the driver’s belt is not fastened, by an audible chime.

  • Page 52: Low Fuel Level Tell Tale

    WARNING: Continuing to run the engine with the oil tell tale lit could cause major engine damage or seizure, resulting in loss of car control and a crash. You or others could be killed or seriously injured. Low Fuel Level Tell Tale When only a single segment of the fuel gauge bar graph remains, representing approximately 1.3 U.S.

  • Page 53: Battery Charging Tell Tale

    Lotus Traction Control (if fitted) On cars so equipped, the amber LTC tell tale will flicker if the traction control is triggered, indicating that the tractive limit has been reached and that driving style should be modified accord- ingly.

  • Page 54: Security/Rpm Tell Tale

    In order to comply with emissions regulations, data regarding activation of the MIL is recorded in the engine electronic control- ler, and may be downloaded by Lotus dealers. Security/RPM Tell Tale The security tell tale is located at the top of the tachometer display, and indicates the status of the immobiliser and alarm.
  • Page 55 Tachometer Security/RPM tell tale Speedometer ohs127a NOTICE: • The use of wide throttle openings and/or high rpm before normal running temperature has been reached will result in premature wear and should be avoided. • Do not run the engine continuously at its maximum speed, or allow overspeeding to occur on the overrun by downshift- ing prematurely, as the high engine loads imposed could result in catastrophic failure.

  • Page 56: Lcd Display Panel

    Proportion of fuel remaining Trip distance Odometer Coolant temperature m253 LCD DISPLAY PANEL A liquid crystal display (LCD) panel is provided below the instruments in order to display fuel level, coolant temperature, total mileage and trip functions. The panel is blank until the igni- tion is switched on.

  • Page 57: Odometer

    over 212°F, with the cooling fans switching on at half speed at approximately 208°F and at full speed at approximately 217°F. The temperature display will flash at temperatures over 226°F to prompt closer monitoring by the driver of high temperatures. The pressurised cooling system has a boiling point of over 248°F.

  • Page 58: Dashboard Switches

    Headlamp switch Parking lamp switch ohs147 Dashboard Switches Lighting functions are controlled by two push button switches mounted in the dashboard outboard of the steering column. Each switch is pressed once to switch on, and pressed a second time to switch off. A symbol is positioned alongside each switch to indicate its function, and is backlit orange when the lights are switched on.

  • Page 59: 'Lights On' Buzzer

    Hazard warning switch ohs140 Pressing the switch a second time will switch off the head lamps, but leave on the parking lamps. ‘Lights On’ Buzzer If the lights are on when the ignition is switched off, a ‘lights on’ reminder buzzer will sound when the driver’s door is opened.

  • Page 60: Instrument Illumination

    INSTRUMENT ILLUMINATION BUTTON ohs102a Instrument Illumination A small button is provided on the steering column shroud ahead of the ignition switch, by which the brightness of the electroluminescent instrument illumination may be adjusted. To cycle through the range of brightness, press and hold the button, and release at the desired setting.

  • Page 61: Auxiliary Power Socket

    AUXILIARY POWER SOCKET ohs144 Auxiliary Power Socket An auxiliary power socket is fitted in the centre trim shroud below the oddments pocket on the rear bulkhead. The socket is operative at all times, and is provided with a protective hinged flap.

  • Page 62: Column Switches & Horn

    Right turn High beam Left turn Low beam Flash ohs32 COLUMN SWITCHES & HORN Headlamp High/Low Beam/Flasher/Turn Indicators The steering column left hand lever switch controls the headlamps high and low beams, headlamp flasher and turn indicators. Headlamp High/Low Beam: To switch on the headlamps, press the headlamp switch in the dashboard outboard of the steering column.

  • Page 63: Windscreen Wiper/Washer

    Wiper Washer ohs33 For convenience, when signalling a lane change, lightly pressing the switch up or down will allow its return under spring action. Windscreen Wiper/Washer The steering column right hand lever switch controls the windscreen wiper and washer, and is operative only with the ignition switched on.

  • Page 64: Horn

    HORN BUTTONS ohs150 Horn The windtone horn, which functions at all times, is operated by a button, embossed with a bugle symbol, in each of the hori- zontal steering wheel spokes. AUDIO EQUIPMENT Operating instructions for the unit fitted are contained in a separate booklet supplied by the equipment manufacturer.

  • Page 65: Heating, Ventilation & Air Conditioning

    INTERIOR CLIMATE CONTROLS p98b HEATING, VENTILATION & AIR CONDITIONING The small size of the Elise/Exige together with the method of construction and emphasis on lightweight, have resulted in heating and a.c. sytems which perform well under non-extreme climatic conditions. In extreme temperatures and humidity the operational limits of the systems may be reached before the desired temperature, or rate of temperature change inside the car is achieved.

  • Page 66: Air Re-Circulation

    Temperature Fan Speed Distribution Air conditioning Air re-circulation Air Re-circulation The air supply for the interior climate system is normally drawn from both the car interior and from the fresh air intake duct ahead of the engine cooling radiator. When the re-circulation button is pressed, the fresh air intake port is closed down to provide 90% re-circulation air supply to the cabin interior.

  • Page 67: Air Distribution

    FACE LEVEL p100 Air Distribution The right hand rotary control determines the distribution of airflow to the various outlet vents. A few moments should be al- lowed for the flaps to operate following a new selection: Face Level: Turned fully counterclockwise, all airflow is directed to the four face level vents, each of which may be manipulated to adjust volume and direction.
  • Page 68 FOOTWELL p100 Footwell: As the control is turned clockwise from the face level vents symbol towards the footwell symbol, an increasing proportion of airflow is directed towards the footwell vents. oh_USA EliseExige E121.indd 68 15/03/2010 15:08:07...

  • Page 69: Engine Bay Ventilation

    DEMIST p100a Demist: As the control is turned clockwise from the footwell symbol to the windscreen symbol, more airflow is directed to the wind- screen vents. Select a warm temperature setting and a suitable fan speed. Full Defrost Performance For maximum defrost performance, turn the distribution knob fully clockwise and select maximum temperature and fan speed.For optimum demisting in ambient temperatures above 38°F (+3°C), switching on the a.c.

  • Page 70: Driving Controls Foot Pedals

    DRIVING CONTROLS Foot Pedals The clutch pedal, brake pedal and accelerator pedal are ar ranged in the usual positions, and are grouped closely together for ready access and refined driving technique. WARNING: Do not attempt to drive the car without suitable narrow soled, flat heeled footwear.

  • Page 71: Footbrake

    Footbrake Ventilated disc brakes are fitted to all four wheels of the Elise/ Exige. These are operated by separate front and rear hydraulic circuits, supplied from a tandem master cylinder with vacuum servo. Anti-lock control is provided by a microprocessor based electro-hydraulic unit, integrated into the base braking system.
  • Page 72 force, such that with both front wheels locked, movement of the steering wheel has no effect on car direction. With the anti-lock system, even panic braking results in controlled deceleration and the retention of steering response. ABS is especially advanta geous when braking on slippery road surfaces and in bad driv- ing conditions, but it is important to realise that the ABS cannot increase the friction level at the road surface, but can only make...
  • Page 73 WARNING: • The increased control that ABS provides should not induce you to take more risks with your safety. ABS will not prevent a skid caused by abrupt steering movements, or attempting to corner too quickly. • Always maintain a safe following distance from other cars relative to the road surface and weather conditions.

  • Page 74: Lotus Traction Control & Limited Slip Differential

    Cars fitted with the optional Limited Slip Differential (LSD) are also equipped with Lotus Traction Control. The LSD is a device incorporated into the final drive unit which limits the speed dif- ferential between the two rear wheels by mechanically distributing the applied torque in accordance with the available grip at each tyre.
  • Page 75 Traction control ‘off’ switch m252b ohs140co WARNING: • When fitted, Lotus Traction Control should always be active when driving on the public highway in normal conditions. • If the system is switched off when driving off-highway, be aware of the consequent change in vehicle behaviour and modify driving style accordingly.

  • Page 76: Parking Brake

    PARKING BRAKE LEVER ohs138 Parking Brake The parking brake, which operates on only the rear wheels is applied by a hand lever mounted between the seats. A red tell tale icon in the instrument cluster warns of parking brake application (see ‘Tell Tale Lamps’). The brake should be applied by pulling up the lever with high effort, and engaging the highest ratchet setting attainable.

  • Page 77: Gear Lever

    GEAR CHANGE PATTERN ohs15a Gear Lever The gear lever is spring biased towards the 3rd/4th gear plane, and must be moved against light spring pressure to the left before selecting first or second gear, or against similar pressure to the right before selecting 5th or 6th speed. Engaging Reverse Gear: With the car at a complete standstill, pause for a moment with the clutch pedal fully depressed before moving the lever to the left, raising the lift collar beneath the knob,...

  • Page 78: Starting Procedure & Engine Break-In

    Switch off any un necessary electrical loads. Operation Temperature Limit The Lotus Elise/Exige is designed to operate at outside air temperatures above -20°C (-4°F). The engine management, windscreen demisting and vehicle safety systems are not ap- proved for use at lower temperatures.

  • Page 79: Idle Speed

    systems to warm up for a few minutes before driving. iv) If the engine fails to start within 15 seconds, stop cranking and pause for 10 seconds before a second attempt. v) If further efforts are unsuccessful, contact your dealer or seek other expert help.

  • Page 80: Engine Special Features

    Note that various operating parameters are continuously monitored and recorded in the engine electronic controller. This data may be downloaded by Lotus dealers on demand to assist fault diagnosis and identify vehicle misuse. Tires: New tires also require a short ‘break-in’ period before providing optimum grip.

  • Page 81: External Operations Fuel Requirement

    Gasohol - A mixture of 10% ethanol (grain alcohol) and 90% unleaded gasoline may be used in the Lotus Elise/Exige. If drive- ability problems are experienced as a result of using gasohol, it is recommended that the car is operated on gasoline.

  • Page 82: Fuel Filling

    Fuels Containing MMT - Some North American fuels contain methylcyclopentadienyl manganese tricarbonyl (MMT), which is an octane enhancing additive. Such fuels may damage the emission control system and are NOT recommended. Diesel - The Lotus Elise/Exige will not operate on diesel fuel. Fuel Filling WARNING: • Gasoline and its attendant fumes are highly explosive.
  • Page 83 FUEL FILLER FLAP & CAP ohs101a Filler Cap: The fuel filler cap is located in the right hand rear quarter panel, concealed beneath a spring loaded flap. To remove, pull open the flap and turn the cap anticlockwise. As the cap is turned, any slight pressure differential between the tank and atmosphere will be released, and a brief hiss may be heard, which is completely normal.

  • Page 84: Front Service Access Panels

    REMOVING ACCESS PANEL ohs93 Front Service Access Panels The front body has two removable access panels to allow servicing of the brake/clutch fluid reservoir and main fusebox. Be aware that the lightweight panels are susceptible to wind blown damage after removal. To remove an access panel: Elise: Use the hexagonal key supplied in the vehicle tool kit to release the single threaded fastener securing the outboard corner...

  • Page 85: Engine Cover/Trunk Lid/Tailgate

    REAR LID RELEASE TAILGATE RELEASE - Elise - Exige ohs92a ohs141 Engine Cover/Trunk Lid/Tailgate The engine cover/trunk lid (Elise) or tailgate (Exige) provides access to the engine and rear luggage compartment. WARNING: • When using the rear luggage compartment, beware of any hot surfaces exposed in the engine bay. Touching hot surfaces could cause serious burns.

  • Page 86: Child Entrapment

    EMERGENCY RELEASE HANDLE(viewed from lid underside) ohs148 Exige: Lift the tailgate slightly, centre the red coloured sleeve around the strut body, and pull down the tailgate. Fully engage the latch mechanism by pressing directly over the centre of the aerofoil. WARNING: The maximum weight of goods which may be carried in the trunk is 110 lb (50 kg).

  • Page 87: Removable Roof Concept

    REMOVABLE ROOF CONCEPT Elise The Lotus Elise has been designed to exploit the pleasures of open top motoring, the better to enjoy exposure to the natu- ral environment, without the restrictions and confinement of a cockpit roof. In order to provide some weather protection to the occupants...

  • Page 88: Soft Top Roof Fitting

    FITTING ROOF STAYS Arrows point forward Rear end keyway b332 Soft Top Roof - Fitting WARNING: Do not attempt to fit the soft top roof whilst the car is in motion. This could cause a crash in which you or others could be killed or seriously injured.
  • Page 89 FITTING SIDERAIL Spigot pin Spring loaded ohs111 4. Roll out the left hand side of the roof, and engage the spigot pin on the front and rear end of the rail, into the uppermost slot in the latch blocks at the front and rear of the roof aperture. 5.

  • Page 90: Soft Top Roof Removal

    RELEASING ROOF SIDE RAIL ohs149 Soft Top - Removal WARNING: Do not attempt to remove the soft top roof whilst the car is in motion. This could cause a crash in which you or others could be killed or seriously injured. 1.

  • Page 91: Hard Top Roof Fitting

    5. Unhook the two roof stays and pack in the roof bag. Stow the bag in the rear luggage compartment. NOTICE: If the roof is not fully dry, it should be stowed for no longer than 1 or 2 days before unrolling or refitting and allowing to air dry completely.
  • Page 92 FRONT SPIGOT BRACKET b330 Hard Top - Fitting 1. Open both doors, and preferably with the aid of an assistant, lower the roof onto the car holding aside the loose tethered fixings to avoid their entrapment or their causing paint dam age.
  • Page 93 FITTING REAR HOOK BRACKET 4. Engage a rear hook bracket with the lower tongue on its rear latch plate, and retain to the roof with the Torx bolt. Use only the special tool supplied, and do not fully tighten at this stage. Ensure that the hook is fully located onto the tongue.
  • Page 94 REAR CORNER COVER PANEL 7. Fit the trimmed cover panels to each rear corner of the roof, noting that the panels are handed for left and right sides. Press the panels firmly into position fully to engage the ‘Vel- cro’ fixing patches. WARNING: Do not drive the car with the cover panels removed.
  • Page 95 SCREEN HEADER TRIM 8. Using the special tool provided, install the windscreen header cover panel by locating first with the central screw, and then by the outer screws before tightening in the same order. 9. Position the clamp bracket at the centre rear edge of the roof, and secure with its two screws, using the same special tool to tighten.

  • Page 96: Hard Top Roof Removal

    WINDSCREEN HEADER TRIM b331 Hard Top - Removal WARNING: Do not attempt to remove the hard top roof whilst the car is moving. Serious injury or death could result from an unsecured roof panel. 1. Open both doors. 2. Using the special tool supplied, release the three Torx screws securing the windscreen header trim panel, and remove the panel.
  • Page 97 FRONT CORNER SPIGOT BRACKET b330 3. Using the special tool supplied, slacken the Torx screw secur ing each front corner spigot bracket to the roof, but do not yet remove the screws. oh_USA EliseExige E121.indd 97 15/03/2010 15:08:10...
  • Page 98 REAR HOOK BRACKET ohs149 4. Pull off the trim cover from each rear corner of the roof panel and remove the screw securing the hook bracket to the latch plate at each rear corner. 5. Release the two screws securing the clamp bracket at the centre of the roof rear edge, and remove the clamp.

  • Page 99: Servicing & Maintenance Bodycare

    SERVICING AND MAINTENANCE BODYCARE Body Features Lotus are among the world leaders in the field of automotive composite moulding design and manufacturing techniques. Com- posite materials have major advantages for specialist car bodies, and these brief notes introduce some features of the construction and service properties of automotive composite bodies.

  • Page 100: Paint Care

    NOTICE: The Elise/Exige is not equipped with conventional separate shock absorbing bumpers, so extra care should be taken when parking to guard against body damage. The Lotus Elise/Exige does not offer the same kind and degree of impact resistance or energy absorption afforded by conventional U.S.

  • Page 101: Paintwork Polishing

    Washing NOTICE: Lotus recommends hand washing of the painted bodywork. The car is a speciality sports vehicle not intended to go through an automatic car wash. Automatic car washing machines and jet wash facilities may have a detrimental effect on the paint film and the soft top.

  • Page 102: Soft Top Roof

    Your dealer will be able to advise on current Lotus approved soft top care products. Windscreen Cleaning Use a proprietary glass cleaning product on the windscreen and door windows to ensure uninhibited vision.

  • Page 103: Upholstery Cleaning

    NOTICE: Lotus cars are upholstered with premium quality leather specifically tanned and dyed for automotive use. As a natural material, leather ages in various ways and may, over time, exhibit signs of cracking, scuffing, shrinking, etc.
  • Page 104 However, use of the car in a competitive manner, including timed runs or laps, is not endorsed by Lotus, and the greater degree of wear and tear and the effects of increased stress on parts and components will not be covered by the vehicle warranty.

  • Page 105: Engine Oil Level Check

    ohs131 OIL FILLER CAP DIPSTICK ohs149 Engine Oil Level Check WARNING: • Engine oil is hazardous to your health and may be fatal if swallowed. • Use protective gloves to avoid contact with skin as far as possible and wash thoroughly after any contact. The engine oil level should be checked regularly, such as every two or three fuel stops, and the oil level maintained near the top mark on the dipstick.

  • Page 106: Engine Oil Change

    Refer also to the Limited Warranty Section 5, and Lotus Cars Policy on Track and Competitive Use at the back of the handbook. Adding approximately ½ litre (1 U.S. pt) will raise the level from the mid-point to the upper mark.
  • Page 107 WARNING: • Engine oil is hazardous to your health and may be fatal if swallowed. • Take all suitable precautions to guard against scalding from the hot oil. • Prolonged and repeated contact with used engine oil may cause serious skin disorders, including dermatitis and cancer. • Use protective gloves to avoid contact with skin as far as possible and wash thoroughly after any contact. • Keep out of reach of children. Allow the oil to drain completely before cleaning the drain plug, fitting a new sealing washer, and tightening securely.

  • Page 108: Oil Filter

    (see ‘Used Engine Oil’). Ensure that only a Lotus specified filter is fitted, as parts with identical outward appearance can contain different internal features. Before fitting a new filter, clean the mating face on the engine, and smear the new seal on the filter with clean oil.

  • Page 109: Used Engine Oil

    oh48e typically 2/3 to 3/4 of a turn after the sealing faces have made contact. Overtightening using a filter wrench may damage the canister and/or complicate subsequent removal. Before refitting the undertray, start the engine and check for oil leaks. Re-check the security of the filter, further tightening by hand if necessary.
  • Page 110 Transmission filler/level plug Drain plug f131 correct oil level. If necessary, add only the specified lubricant (see ‘Recom- mended Lubricants’) via the level plug hole until the oil level stabilises at the bottom of the plug hole. Refit the level plug with a new sealing washer, and tighten securely.
  • Page 111 The hexagon headed drain plug located at the bottom of the final drive casing, should be removed immediately after a run when the oil is warm, taking suitable precautions against scalding. Clean the plug, fit a new sealing washer and refit securely. Refill to the level plug hole as detailed above.

  • Page 112: Cooling System

    Air bleed plug Coolant header tank cap ohs130 Cooling System The engine cooling system uses a header tank to ensure that the system remains completely filled, and also to accommodate expansion of the coolant with increasing engine temperature. The tank is mounted at the left hand side of the engine bay, and is fitted with a 108 kPa (15 psi) pressure cap to raise the boiling point of the coolant to over 120°C (250°F).

  • Page 113: Anti-Freeze/Corrosion Inhibitor

    As a precaution, every week when the engine is completely COLD, and without disturbing the filler cap, check that the level of coolant in the translucent tank is between the ‘FULL’ and ‘LOW’ marks moulded on the front of the tank. If topping up is required, wait until the coolant has fully cooled before turning the cap a quarter turn counterclockwise and allowing any remain ing pressure to escape.

  • Page 114: Coolant Drain/Refill Procedure

    When refilling the cooling system, it is vital to ensure that the correct bleeding procedure is followed, and that no air pockets remain. This operation should be entrusted to your Lotus dealer. oh_USA EliseExige E121.indd 114 15/03/2010 15:08:12...

  • Page 115: Washer Reservoir

    WASHER RESERVOIR WIPER BLADE FITMENT Wiper arm Retaining tab ohs130 ohs36a Washer Reservoir The windscreen washer reservoir is situated at the left hand rear of the engine bay, and should be kept topped up with clean water and a suitable proprietary solvent. NOTICE: Do NOT use radiator antifreeze in the reservoir as this could seriously damage the paintwork and/or some plastic components.

  • Page 116: Brake Fluid Reservoir

    As the brake pads wear, the level will drop gradually from the 'MAX' mark towards the 'MIN', but if the level drops rapidly over a short period, have your Lotus dealer investigate without delay. If the level is found to be below the 'MIN’...

  • Page 117: Brake Pads

    For optimum safety and brake performance, the brake fluid should be renewed every twelve months by your Lotus Dealer. WARNING: • Brake fluid is hazardous to health and may be fatal if swallowed.

  • Page 118: Brake Pipes And Hoses

    Brake Pipes & Hoses At the recommended service intervals, the brake pipes and flexible hoses should be carefully examined for signs of damage, corrosion or perishing, especially in territories where salt is used on the road surface in the winter months. oh_USA EliseExige E121.indd 118 15/03/2010 15:08:12...

  • Page 119: Air Cleaner Element

    AIR CLEANER ELEMENT ohs146 Air Cleaner Element The air filter should be inspected at intervals dependent on the operating conditions. When the car is operated in a relatively clean environment, the element should be renewed at intervals specified in the Maintenance Schedule, but where a dusty or smog laden atmosphere prevails, or other factors contribute to filter contamination, more frequent replacement will be required dependent on the level of pollution.

  • Page 120: Auxiliary Drive Belt

    The spark plugs should be renewed in accordance with the Maintenance Schedule, with the gaps set to 0.043 in. (1.1 mm). This operation should be entrusted to your Lotus dealer. oh_USA EliseExige E121.indd 120 15/03/2010 15:08:12...

  • Page 121: Tires

    Elise/Exige which optimise performance on both road and track. To ensure that any replacement tires are to the correct Lotus speci- fication, always refer to your Lotus dealer, who will have the latest recommendations.
  • Page 122 NOTICE: • On cars used on a race track or in a competitive man- ner, special vigilance is required due to the severity of tire operating conditions, with careful inspections carried out between sessions. • Take care when parking to avoid tire contact with high or sharp edged kerbs. Such mistreatment can cause internal damage to the tire structure which may not be readily apparent.

  • Page 123: Tire Safety

    Always use the size and type of tires recommended in this handbook. • Using incorrect tires or tires which are excessively worn or improperly inflated can cause a crash in which you can be killed or seriously injured. • Please note your car is not fitted with a low tire pressure tell tale lamp so it is especially important that you regularly check the tire pressures.

  • Page 124: Replacement Tires

    Replacement Tires When replacing tires, refer to the ‘Technical Data’ sec- tion in this handbook, or consult your dealer to check the current Lotus specification and recommendations. Do not use tires which differ from these specifications. WARNING: Note that some tread patterns are directional, so that the tire must be fitted onto the wheel with regard to which side of the car the wheel is to be used.

  • Page 125: Tire Characteristics

    Lotus Cars. If any difficulty is experienced with replacement tires, refer to the tire manufacturer.

  • Page 126: Tire Chains

    10 to 12 inches (25 to 30 cm), or to some limited-production tires. While the tires available on Lotus cars may vary with respect to these grades, they must also conform to federal safety requirements.

  • Page 127: Tire Placard/Label

    Traction - AA, A, B, C: The traction grades, from highest to lowest are: AA, A, B, and C. They represent the tires ability to stop on wet pavement as measured under con trolled conditions on specified government test surfaces of asphalt and concrete.

  • Page 128: Steps For Determining Correct Load Limit

    The Elise/Exige should never be used to tow a trailer. Federal Motor Car Safety Standards require Lotus to in- clude the following verbatim statement in this handbook: Steps for Determining Correct Load Limit: 1) Locate the statement “The combined weight of occu...

  • Page 129: Tire Markings

    ‘LTS’ : Indicates Lotus specific construction. Uniform Tire Quality Grading Standard: Example; Tread- wear 60 Traction AA Temperature A. See page 124 oh_USA EliseExige E121.indd 129...

  • Page 130: Tire Inflator Aerosol

    Other tire markings are self explanatory. Tire Inflator Aerosol (if fitted) In order fully to exploit the benefits of light weight, and to maximise stowage space, the Elise/Exige has no provision for spare wheel carriage or lifting jack. A tem- porary puncture repair facility is provided in the form of a tire inflator aerosol which is mounted in spring clips at the extreme right hand front corner of the rear luggage...
  • Page 131 TIRE INFLATOR AEROSOL (Elise) ohs118 Directions for use of the aerosol: Before using, carefully read all the instructions on the canister, or on any literature accompanying the product. The following instructions ap ply to the use of Holts Tireweld: 1. Remove the object causing the puncture, and position the wheel with the puncture site lowermost.

  • Page 132: Wheels

    Wheels Ensure that only original equipment, or Lotus approved wheel and tire combinations are fitted. After the car has been used on track, or in competition conditions, the wheels should be removed and thoroughly inspected for damage. WARNING: After striking a pothole or kerb, the wheels should be removed and the wheel and tire thoroughly inspected for damage.

  • Page 133: Wheel Replacement

    If the wheel bolts come loose after having been correctly fitted, the wheel and bolts should be replaced. If the wheel leaks air, have it replaced. See your Lotus dealer if any of these conditions should arise. Ensure that only Lotus approved wheels and wheel bolts are used.
  • Page 134 Use only the correct Lotus approved wheel bolts tightened to 77 lbf.ft (105 Nm).

  • Page 135: Electrical Battery

    ELECTRICAL BATTERY WARNING: POISON/DANGER - CAUSES SEVERE BURNS KEEP OUT OF REACH OF CHILDREN. • Contains sulphuric acid - avoid contact with skin, eyes or clothing. If in contact with skin or eyes; flush with copious amounts of water. Remove contaminated cloth- ing. Seek immediate medical attention. If ingested; seek immediate medical attention. Do not induce vomiting or give fluids to drink.
  • Page 136 Battery clamp ohs145 If the battery is to be disconnected, the following precautions should be taken: i) Ensure that all electrical loads (e.g. lights) are switched off. If the car is fitted with security coded audio equipment, check that the code is available for entering after battery reconnec- tion.

  • Page 137: Reconnecting The Battery

    Lotus Dealers. Starting difficulties may be encountered after an unattended period of 3 weeks. A battery conditioner is able to continuously...
  • Page 138 If, in an emergency, the car has to be ‘jump’ started, the subse- quent conditions of car use may not allow for sufficient alterna- tor charging of the battery to achieve a fully charged state. The battery should be trickle charged until 12.8 volts is recorded, which process may take 24 hours or longer.

  • Page 139: Jump Starting

    JUMP STARTING Note: Orientation of batteries may differ. Check terminal markings. ohs14c ‘Jump’ Starting If the battery becomes discharged to the extent that the en gine cannot be started, proprietary good quality ‘jumper cables’ may be used to connect with the battery of a second car in order to provide the energy necessary for starting.

  • Page 140: Electrical Accessories

    Owners should note that the only approved extras and modi- fications are those which are specified by Lotus and carried out by Lotus or by an authorised dealer. Neither Lotus Cars Ltd. or Lotus Cars Inc. accept any liability whatsoever for defects which arise from extras or modifications which are not approved by Lotus Cars Ltd.

  • Page 141: Inertia Switch

    INERTIA SWITCH ohs137 WARNING: Inexpert modifications or additions to the electrical sys tem could jeopardise safety. Inertia Switch The safety inertia switch is designed to operate on impact, typified by car collision, to switch off the fuel pump, and thus minimise any fire hazard.
  • Page 142 MAIN FUSEBOX - Elise m254a WARNING: Replacing a fuse with one which has a higher rating may cause extensive damage to the electrical system and possi bly cause a fire. If a fuse of the correct rating is not available, use one of a lower rating as a temporary measure.
  • Page 143 MAIN FUSEBOX - Exige m256a Main Fusebox - Exige The main fusebox on the Exige is mounted on the passnger side of the radiator air deflector panel, and is protected by a plastic cover. Remove the passenger side front body access panel, and unclip the fusebox lid.

  • Page 144: Fuses

    ENGINE BAY FUSES ohs136 Engine Compartment Fuses Fuses associated with the engine management system are contained in two 4-position fuse holders located at the front of the engine bay on the cabin bulkhead, adjacent to the engine ECM. To access the fuses, unclip rear edge of the cover. Fuse Rating Circuit Fuel pump...

  • Page 145: Footwell Sited Fuses

    Fusebox ‘C’ Front Viewed from beneath m248a Footwell Sited Fuses Four fuses are secured to the main wiring harness just ahead of the scuttle beam and accessible from the passenger footwell. Fuse Rating Circuit Interior fan Wiper motor 7.5A Audio key-in 7.5A A.C.

  • Page 146: Headlamp Alignment

    Headlamp Assemblies Each of the two headlamp assemblies is a sealed unit com- prising high beam/low beam/parking lamp wieh integral reflectors, mask and transparent polycarbonate cover. An optical feature in the centre of the cover is designed to gather refracted light and prevent scatter above the low beam cut off.
  • Page 147 4. To adjust the low beam laterally, turn the inboard adjuster screw as necessary. Optimum setting is 0%. To adjust the vertical aim of the low beam, turn the ouboard adjuster screw to attain the optimum setting of - 1.5%. 5.

  • Page 148: Beam Masking

    Masking lever m263 Beam Masking If the car is temporarily to be used in an opposite drive hand territory, the low beam bias should be masked to prevent daz- zle. The headlamp units include a masking lever within each low beam lamp, accessible after removing the wheelarch liner front section and upper grommet.
  • Page 149 4lampdiag1/2 On LHD cars, the lever in both lamps should be turned coun- terclockwise to mask. The lever turns only a few degrees, requiring little force. Applying too much force or movement will damage the system. Feel for a slight click. On RHD cars, the lever in both lamps should be turned clock- wise to mask.

  • Page 150: Bulb Replacement

    BULB REPLACEMENT Headlamp Bulb Mounted in the front body are the two sealed headlamp units, each of which contains a high beam lamp (lowermost), a low beam lamp (centre) and a parking lamp (uppermost). An optical feature in the centre of the clear polycarbonate cover is designed to gather refracted light and prevent scatter above the low beam cut off.

  • Page 151: Front Turn Indicator Lamp Bulb

    RELEASING FRONT TURN LAMP ohs117 Front Turn Indicator Lamp Bulbs For access to the front turn indicator bulb, the lamp unit must be released from the body. Using a suitable stiff rod or screw- driver blade inserted through the access hole in the outer top corner of the air intake aperture, press back the lamp retaining clip at the front end of the lamp, and withdraw the lamp suffi- ciently for the elastic strap to be unhooked from the lamp clip.

  • Page 152: Rear Lamp Cluster Bulb

    Tail & Stop Tail & Turn Reverse Not used ohs110a Rear Lamp Cluster Bulbs Each pair of rear lamps is configured as follows: Outboard Lamp: Outboard annulus; Tail and turn lamp Central unit; Not used Inboard annulus; Tail and turn lamp Inboard Lamp: Outboard annulus; Tail and stop lamp Central unit; Reverse lamp Inboard annulus; Tail and stop lamp The annular elements (tail, stop and turn) of each lamp com- prise a ring of LEDs.

  • Page 153: High Mounted Stoplamp Bulb

    INTERIOR LAMP BULB ohs127 High Mounted Stoplamp The high mounted stoplamp, mounted beneath the rear window shroud uses light emitting diodes (LED) for optimum visibility. This is a self contained unit which may be replaced after releasing the two screws securing the housing to the body and unplugging the harness connector.

  • Page 154: Towing Eye

    TOWING EYE FITMENT ohs95 LIFTING AND TOWING Towing Eye A towing eye is stowed in the car tool kit, located in the battery cover rear pocket. When required, remove the protective bung (if fitted), and fit the towing eye to its anchorage point in the radiator air intake aperture, screwing fully into the tapped boss.

  • Page 155: Towing A Trailer

    Towing a Trailer WARNING: The Elise/Exige is not suitable for towing a trailer. Car Tie-Down When moving a car by transporter or trailer, the car should be secured only by chocking and strapping around the road wheels. Attaching restraints around suspension linkages or chassis or body components may cause damage.

  • Page 156: Lifting Your Elise/Exige

    LIFTING POINTS ohs49 Lifting The Elise/Exige WARNING: • Using a lifting jack can be dangerous. If the car falls off the jack, you or others could be seriously injured or killed. NEVER get under a car when it is supported only by a jack.

  • Page 157: Fuel Tank Undershield

    C; Garage use with 4-point lift. Do not use if the diffuser panel is fitted. Beneath the outboard end of the chassis crossmem- ber ahead of the rear wheelarches. Take care to position the jack between the fixing screws for the fuel tank bay perforated undershield.

  • Page 158: Accessories

    Accessories: Your dealer has genuine Lotus accessories that allow you to personalise your car. These accessories have been designed and approved for your car, and are covered by warranty.
  • Page 159 In addition, any modifications that decrease ground clearance beyond Lotus approval, increase the chance of undercarriage parts striking a kerb, speed bump, or other raised object, which could cause your airbags to deploy as well as damaging the chassis and body underside.

  • Page 160: Storing Your Elise/Exige

    Storing Your Elise/Exige If you intend to store your Elise/Exige for a prolonged period, consult your Lotus dealer who will be pleased to advise you. We recommend that the car is stored inside a secure garage. The following guidelines are provided for your information: • Ensure the engine oil and filter, coolant and brake fluid have...

  • Page 161: Recommended Lubricants

    If Texaco/Havoline products are not available, an oil meeting the following specification should be used. NOTICE: Note that Lotus does not recommend the use of any oil additives and use of such additives may invalidate the terms of your car’s warranty.

  • Page 162: Transmission

    • Track use, with repeated high rpm, wide throttle openings and high oil temperatures. For appropriate maintenance, discuss with your Lotus dealer. Note that use of the car off road or in a competitive manner, including timed runs or laps, will invalidate warranty and require appropriate levels of expert car preparation and servicing.

  • Page 163: Technical Data

    TECHNICAL DATA Tyres Type - std. Yokohama Neova AD07 - sport option & Exige Yokohama A048 Size - front - std. 175/55 R16 80W - sport & Exige 195/50 R16 84W - rear 225/45 R17 90W Pressure (cold) - front 180kPa (26 psi) - rear 200kPa (29psi)
  • Page 164 Ground clearance (mid laden) 130 mm Front overhang - Elise 783 mm - Exige 805 mm Rear overhang - Elise 702 mm - Exige 692 mm Approach angle (at kerb) 13.5° Departure angle (at kerb) 23° Unladen weight - Elise - total 860 kg >...
  • Page 165 Geometry specification - Standard Elise: Mid-laden ride height (reference height for geometry check) - front 130 mm below front end of chassis siderail - rear 130 mm below rear end of chassis siderail Castor - optimum + 3.8° - tolerance range + 3.5° to + 4.1°; max. side/side 0.35° Camber - optimum - 0.1°...
  • Page 166 Camber - optimum - 1.8° - tolerance range - 1.6° to - 2.0° max.side/side 0.2° Alignment - optimum 1.2 mm toe-in each side - tolerance range 1.2 to 1.8mm toe-in each side max.side/side 0.3 mm Geometry specification - Elise Sport option & Exige: Mid-laden ride height (reference height for geometry check) - front 130 mm below front end...
  • Page 167 Max. continuous engine speed 8000 rpm (8500 transient) Fuel requirement Unleaded Minimum octane 91 (RON+MON)/2 Fuel system Multi-point fully sequential fuel injection. Lotus T4e controller. Peak power - Elise/Exige 190 bhp (141.7 kW) @ (SAE DIN 70020) 7,800 rpm - Exige S 220 bhp (164.1 kW) @...
  • Page 168 Transmission Type 6 speed manual transaxle. Differential - std. Open, bevel gear - option Torsen type LSD with Lotus Traction Control Gear Ratio Final Drive mph/1000 rpm First 3.17:1 Second 2.05:1 Third 1.48:1 ) 4.53:1 10.7 Fourth 1.17:1 13.6 Fifth 0.92:1...

  • Page 169: Warranty Index

    Exclusions From Warranty Coverage ......170 Obligations of Owners ..........173 Exclusive Warranty ............174 Customer Assistance .............174 Lotus Federal Emission Control System Warranties ..177 Emissions Defects Warranty ..........177 Emissions Performance Warranty .........178 Required Maintenance ..........179 What is Not Covered ............. 180 Improper Maintenance and Use ........181...
  • Page 170 Georgia 30096. LOTUS CARS U.S.A. Inc., (the Company) provides this lim- ited warranty on each new Lotus motor car sold by the Company or an authorised Lotus dealer* in the U.S.A., and each Lotus replacement part supplied by the Company or an authorised Lotus dealer* in the U.S.A., covering defects in material and...
  • Page 171 4. EXTENT OF COMPANY OBLIGATIONS (a) LIMITED WARRANTY - Car. This warranty extends to each original and subsequent owner of a Lotus motor car within the warranty period expressed in Paragraph 1(a). The obligations of the Company under this warranty are limited...
  • Page 172 Lotus car must be brought to an authorised Lotus dealer for inspection at least one time each year; and b) the Lotus car has been used and maintained in a normal and reasonable manner. c) corrosion perforation is not due to any or all of the following: an accident; abuse; damage; installation of an accessory;...
  • Page 173 (c) MAINTENANCE; SERVICE ITEMS; WEAR & TEAR. Maintenance services are not covered, these include (al- though this list is not exhaustive): i) body panel, glass and trim adjustments may intermittently be required to prevent excessive water ingress, or noise and vibration and so should be considered as routine main- tenance.
  • Page 174 (i) OFF-ROAD OR TRACK-USE PARTS. If any after-market or original Lotus off-road or track use part is fitted to your car (for example, the Lotus Launch Control, available as a factory option), such part is not covered by the Limited Warranty, regardless of from whom it was purchased.
  • Page 175 Company. (n) LEATHER. Lotus cars are upholstered with premium quality leather specifically tanned and dyed for automotive use. As a natural material, leather ages in various ways and may, over time, exhibit signs of cracking, scuffing, shrinking, etc.
  • Page 176 Com- pany, or; • by fitting of a part, assembly, accessory or component not conforming to Lotus specifications. 7. EXCLUSIVE WARRANTY This Limited Warranty and the Emission Control System War- ranties are the only express warranties applicable to the car which are given by the Company or the manufacturer of the car.
  • Page 177 8. CUSTOMER ASSISTANCE In order to obtain performance of any obligation under this Limited Warranty, bring the Lotus car to any authorised Lotus Dealer. Any such dealer is authorised to perform warranty obligations. If you are unhappy with work performed on your Lotus, speak first with the dealer’s Service Manager, and...
  • Page 178 Lotus Cars USA (at the address set forth above) with written notification of the defect or nonconformity. In this way, Lotus Cars USA will be afforded an opportunity to perform any necessary repairs. Where appropriate, an addi- tional lemon law information sheet is provided with this owner’s manual.
  • Page 179 ‘company’ car prior to delivery, on the date it is first placed into service. EMISSIONS DEFECTS WARRANTY Lotus Cars Ltd. (Lotus), warrants to the owner of any new, USA specification, Lotus Elise/Exige that:- 1) the car was designed, built and equipped so as to conform at the time of sale, with applicable requirements of the U.S.
  • Page 180 (including denial or the right to use the car) under local, State or Federal law, then Lotus shall remedy the non conformity at no cost to the owner by adjusting, repairing or replacing emissions related components as is necessary in order for the car to conform to the applicable emission standard.
  • Page 181 Lotus provided the car owner has taken steps to put the car back in a conforming condition in a timely manner iii) the use of any uncertified part or non compliance with the maintenance schedule or instruction for use (Owner’s Hand-...
  • Page 182 Lotus may deny an emission performance warranty claim on the basis of an uncertified replacement part used in the maintenance or repair of a car if Lotus presents evidence that the uncertified replacement part is either defective in materials or workmanship, or not equivalent from an emission standpoint to the original equipment part, and the owner is unable to rebut the evidence.
  • Page 183 Lotus, that the owner is able to perform the maintenance properly. d) The time/mileage interval for scheduled maintenance serv ices shall be the service interval specified for that part in the Maintenance Schedule or Owner’s Handbook.
  • Page 184 Lotus may deny an emission performance warranty claim on the basis of non-compliance with the written instructions for proper maintenance and use only if: 1. an owner is not able to comply with a request by Lotus for evidence pursuant to paragraph (c) of this section; or 2. notwithstanding the evidence presented pursuant to para-...
  • Page 185 1. Lotus will make a final decision on an emission performance warranty claim within a maximum time limit of 30 days from the time at which the car is initially presented for repair or...
  • Page 186 Agency, 401 ‘M’ Street, SW, Washington DC 20460 (atten- tion: Warranty Claim). Violations of the Emission Perform- ance Warranty may also be reported to this office. Also contact Lotus Cars U.S.A. Inc., 2236 Northmont Parkway, Duluth, Georgia 30096. EMISSIONS WARRANTY PARTS LIST...
  • Page 187 vapour management valve (VMV) fuel vapour pressure sensor Exhaust System exhaust manifold catalytic converter, heat shields, gaskets and fasteners* Engine Emission Control System Sensors electronic control module (ECM)* engine coolant temperature sensor (ECTS) air flow meter crankshaft sensor Prior ‘06 M.Y.: throttle position sensor (TPS) Prior ‘06 M.Y.: idle air control valve (IACV) From ‘06 M.Y.: throttle pedal assembly wheel speed sensors...
  • Page 188 For 3 years or 50,000 miles (whichever first occurs): 1) If your car fails a Smog Check inspection, all necessary repairs and adjustments will be made by Lotus to ensure that your car passes the inspection. This is your emission control system PERFORMANCE WARRANTY.
  • Page 189 30 days. As the car owner, you should also be aware that Lotus may deny you warranty coverage if your car or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
  • Page 190 Federal Emissions warranty (see previous section). CALIFORNIA EMISSION CONTROL SYSTEM DEFECTS WARRANTY Lotus Cars Ltd. (Lotus) warrants to the owner of any new, USA specification, Lotus Elise/Exige, that the car was designed, built and equipped so as to conform with requirements of the...
  • Page 191 Lotus Service Parts and the car is certified as being in conformity with Federal and California emission control require ments. Accordingly, it is recommended that any replacement parts used for maintenance, repair or replacement of emission control systems be Lotus Service Parts or Lotus Authorized Remanufactured Parts.
  • Page 192 USA specification, Lotus Elise/Exige. You are responsible for the performance of the required main tenance. Lotus will not deny a warranty claim solely because you have no record of maintenance; however, Lotus may deny a warranty claim if your failure to perform required maintenance resulted in the failure of a warranted part.
  • Page 193 If your car fails a Smog Check test or a Federal Emissions Short test, you may choose to have diagnosis of the failure and repairs made at a Lotus dealer or at another service facility. You may take your car to a Lotus dealer for warranty repairs and diagnosis without charge.
  • Page 194 • Damage resulting from accident, acts of nature or other events beyond the control of Lotus. • The repair or replacement of warranted parts which are scheduled for replacement prior to 50,000 miles (such as...

  • Page 195: Alphabetical Index

    CUSTOMER ASSISTANCE Lotus Cars Ltd. wishes to help assure that the Emission Control Systems Warranty is properly administered. In the event that you do not receive the warranty service to which you believe you are entitled under the Emission Control Systems Warranty, or if you need additional assistance or information concerning this warranty, you should contact: Lotus Cars U.S.A.
  • Page 196 INDEX Access Panels, front service ..........82 Accessories & Modifications, warnings ......156 Air Cleaner Element .............117 Air Conditioning ..............63 Airbag Safety System............21 Alarm, car security ..............30 Alternator Belt ..............118 Anti-freeze/Corrosion Inhibitor ..........111 Anti-Lock Brake System (ABS) ..........69 Audio Equipment ..............
  • Page 197 Heating & Ventilation ............. 63 Horn ..................62 Identification, Vehicle ............15 Idle Speed ................77 Ignition Switch ............... 46 Immobiliser, engine ............... 31 Inertia Switch ..............139 Instrument Illumination ............58 Interior Lamp ................. 43 Jacking Points, lifting you car ..........154 ‘Jump’...
  • Page 198 Storing Your Elise/Exige ............. 158 Sun Visors ................43 Tachometer ................52 Technical Data ..............161 Tell Tale Lamps ..............48 Tie Down, car securing ............153 Towing Eye ................152 Traction Control & LSD ............72 Trip Recorder................. 55 Turn Indicators Switch ............
  • Page 199 Limited Warranty statement in your Owner’s Handbook. Track Use Lotus models are designed as road going sports cars. It is rec- ognised that owners may wish to use their car occasionally on closed circuits or private test tracks in order to experience the car’s full range of dynamic capabilities, and indeed the specifica-...
  • Page 200 - Dual front mounted oil/air coolers; - Accusump engine oil reservoir; - Motorsport brake pads. Your Lotus dealer will be pleased to advise you on any of these topics, and make further recommendations when necessary. If you should have any queries regarding the Limited Warranty, please discuss with your Lotus dealer in the first instance. The...

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