Honeywell S9361A Manual

Honeywell S9361A Manual

Integrated boiler controllers
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S9360A, S9361A,
S9380A, S9381A
Integrated Boiler Controllers
APPLICATION
These integrated boiler control modules provide ignition
sequence, flame monitoring and safety shutoff for
intermittent pilot spark ignition, or direct spark ignition
heating systems. They also provide limit rated water
temperature control with one or two sensors and display
interface capability for either "on-board" or remote user
interface applications.
• S9360A—Spark Ignition, Intermittent Pilot, Remote
Display.
• S9361A—Spark Ignition, Intermittent Pilot, "On board"
Display.
• S9380A—Direct Spark Ignition, Remote Display.
• S9381A—Direct Spark Ignition, "On board" Display.
• Enabled with EnviraCOM™ communication capability
to support remote monitoring and diagnostics.
• Limit-rated Temperature Sensing Probe.
• Ignitor sensor type
— two rod (separate ignitor and sensor)
— one rod (combined ignitor and sensor)
2012 DOE Compliance and Operation
Operation of this control may delay the burner operation while the residual heat is circulated
out of the boiler.
NOTE:
This operation may be different than earlier integrated boiler control
revisions which did not implement thermal purge.
INSTALLATION INSTRUCTIONS
SPECIFICATIONS
IMPORTANT:
The specifications given in this publication do
not include normal manufacturing tolerances.
Therefore, an individual unit may not match the
listed specifications exactly. Also, this product is
tested and calibrated under closely controlled
conditions, and some minor differences in
performance can be expected if those
conditions are changed.
Model Numbers
S—Switching Control
9 3—Integrated Hydronic Control Platform
6—Spark Ignition
8—Direct Spark Ignition
0—Remote Display Required
1—Integrated On-Board Display
A—Boiler Control
B—Water Heater Control
C—Pool Heater Control
1—No Circulator
2—On/Off Circulator
3—On/Off Circulator meeting CSD-1
66-1203-05

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Table of Contents
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Summarization of Contents

SPECIFICATIONS
Model Numbers
Lists available model identifiers and their features.
APPLICATION
Product Overview
Description of integrated boiler control module capabilities and use cases.
Dimensions and Ratings
Electrical Ratings
Electrical specifications including voltage, current, and VA requirements.
Flame Monitoring Parameters
Parameters for flame detection and response times.
Optional Accessories
List of optional components available for purchase.
Component Specifications
Wells and Sensors
Specifications for controller mounting wells and temperature sensors.
Ignition Cables and Transformer
Details on recommended ignition cables and transformer selection.
INSTALLATION AND CHECKOUT
Installation Guidelines and Warnings
Essential steps, precautions, and safety warnings for product installation.
Preinstallation Safety Inspection
Required safety checks before installing a replacement module.
Appliance Mounting
Mounting Hole Pattern and Alignment
Guidance on appliance mounting hole configurations and module alignment.
WIRING GUIDELINES
Electrical Safety and General Practices
Electrical safety precautions and general wiring compliance.
Ignition and DSI Wiring
Specifics for connecting ignition cables and wiring for DSI models.
Ignition Timing
Specific Ignition Timings Table
Table detailing ignition types, trials, and timing parameters.
Wiring Diagrams
Spark-to-Pilot Ignition Wiring
Detailed wiring diagram for S936X spark-to-pilot ignition models.
Direct Spark Ignition Wiring
S938X DSI Wiring Schematic
Schematic detailing wiring configurations for S938X DSI models.
Spark to Pilot Wiring
S936X Wiring Schematic
Schematic detailing wiring configurations for S936X spark to pilot models.
State Code Definitions
Control State Explanations
Explanations of control states and their meanings in operation.
Temperature Control and Display
Adjusting Settings and Display Readout
Procedures for adjusting settings and understanding display parameters.
Model Displays and Operation
LED Display Options and Controller Function
Overview of LED display options and boiler temperature controller functionality.
Checkout and Sensor Mounting
Procedures for system checkout and sensing bulb mounting.
Immersion Well Fitting
Sensing Bulb Installation Procedure
Instructions for properly installing the sensing bulb into an immersion well.
Operation and Thermal Purge
Control Operation and Thermal Purge
How the control operates and the function of thermal purge.
Thermal Purge and Operating Sequence
Purge Settings and Sequence Flow
Details on thermal purge parameters and the operating sequence flowchart.
TROUBLESHOOTING
General Checks and Intermittent Pilot
Troubleshooting guidelines, general checks, and intermittent pilot system diagnostics.
Error Codes and Diagnostics
Troubleshooting error codes and diagnostic procedures for integrated controls.
Error Code Definitions
Segment Display Error Code Explanations
Detailed definitions for various error codes displayed by the control system.
Pilot Flame Analysis
Unsatisfactory Pilot Flame Causes
Visual examples and causes of common unsatisfactory pilot flame appearances.

Table of Contents