Table of Contents
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Table of Contents
Related Manuals for GFS Performer ES
Summarization of Contents
Introduction
About Global Finishing Solutions LLC
Details about the company's background, experience, and offerings.
Contacting Global Finishing Solutions
Provides contact information for general inquiries, technical support, and parts.
Target audience
Identifies the intended users of the manual, such as trained installers and technicians.
Conventions used in this manual
Explains how information is presented, including safety and information notices.
Safety notices
Defines symbols and keywords used for safety warnings and important information.
General safety
General Safety Warnings
Lists critical warnings regarding operation, maintenance, electrical safety, and lockout/tagout procedures.
General Safety Cautions
Outlines precautions for assembly, operation, maintenance, and handling of equipment.
General Safety Cautions
Outlines precautions for assembly, operation, maintenance, and handling of equipment.
General Notices
Provides important notes on installation, servicing, and warranty inquiries.
Booth safety
Booth Safety Warnings
Details hazards related to panel load capacity, overspray accumulation, flammable materials, and exhaust.
DANGER
Highlights an imminent hazard that will result in death.
Booth Safety Warnings
Continues warnings regarding overspray, filters, and respiratory protection.
Fall Hazard
Warns about risks associated with walking or driving over the pit without grating.
Booth Safety Cautions
Advises on becoming familiar with controls and proper door alignment for safe operation.
Safety features
Fire Suppression Interlock
Explains the two types of fire protection interlocks for booth safety.
Lighting Lens Safety Interlock
Describes the magnetic switch interlock for light fixture covers.
Exhaust Air Proving Switch
Details the switch monitoring exhaust fan differential air pressure.
Air Solenoid Valve (ASV)
Explains the ASV in the compressed air supply line.
Booth Overview
Air management
Discusses optimal air velocity, airflow, and air pressure balance in paint booths.
Air velocity
Defines air velocity and its calculation using FPM and cross-section area.
Downdraft airflow
Explains the downdraft airflow style and its advantages in controlling overspray.
Semi-downdraft airflow
Describes the hybrid semi-downdraft airflow and its operation.
Air pressure balance
Explains air pressure balance and its importance for booth performance and contaminant control.
Exhaust fan(s)
Explains the function of the exhaust fan and cautions about vibration.
Lighting
Describes the light fixtures and their safety interlocks.
Operator interface terminal
Identifies the controls used by the operator to manage booth functions.
Service and maintenance
Maintenance schedule
Provides a schedule for daily, monthly, and yearly maintenance tasks.
Daily maintenance
Details tasks that should be performed every day.
Inspect filters and replace as needed
Details the recommended filter replacement program and types of filters.
Replace the exhaust filter media in a downdraft booth
Provides step-by-step instructions for replacing downdraft exhaust filters.
Replace the exhaust filters in a semi-downdraft booth
Outlines the procedure for replacing exhaust filters in semi-downdraft booths.
Replace the intake filters
Explains how to replace intake filters in the booth ceiling.
Replace air heater filters (GUL and BT)
Steps for replacing air heater filters in GUL and BT models.
Replace air heater filters (SpaceSaver)
Instructions for replacing air heater filters in SpaceSaver models.
If applicable: Replace combustion blower filters
Procedure for replacing filters on air heaters with Low NOx burners.
Remove overspray buildup
Instructions for cleaning overspray from booth surfaces to prevent fire hazards.
Check operation of product doors
Steps to verify the proper function of product and personnel doors.
Check lights
Guidance on inspecting lights for dimness or burnout and checking overall light quality.
Monthly maintenance
Details tasks that should be performed on a monthly basis.
Clean booth components
Details cleaning procedures for intake/exhaust ductwork and plenums.
Inspect and clean the air heater
Steps to inspect and clean the air heater, including fan and moving parts.
Inspect and clean the exhaust fan
Procedures for cleaning the exhaust fan and its components.
If applicable: Check the fan belt tension
Instructions on checking and adjusting fan belt tension.
Yearly maintenance
Details tasks that should be performed on a yearly basis.
If applicable: Inspect and clean an air heater with a standard burner
Detailed steps for inspecting and cleaning standard burner air heaters.
If applicable: Inspect and clean an air heater with a Low NOx burner
Procedure for inspecting and cleaning air heaters with Low NOx burners.
If applicable: Inspect the cycle damper (BT and GUL)
Steps to inspect cycle dampers, pivots, and linkage for damage.
If applicable: Inspect the recirc and intake air dampers (SpaceSaver)
Procedure for inspecting recirc and intake air dampers in SpaceSaver models.
If applicable: Test for valve leaks
How to perform a leak test on automatic safety shutoff valves.
If applicable: Check the gas pressure switches
Instructions for checking low-pressure and high-pressure gas switches.
Low-pressure gas switch
Details checking the resistance of the low-pressure switch in different states.
High-pressure gas switch
Procedure for checking the resistance of the high-pressure switch in different states.
General service procedures
Details procedures for correcting problems or as directed by maintenance schedules.
Replace a defective bulb
Step-by-step guide for replacing a burned-out or dim light bulb.
Replace the protective light covering
Instructions for applying or replacing protective coverings on light fixtures.
Adjust belt tension
Details how to measure belt span and apply force to set proper tension.
Replace fan belts
Procedure for loosening motor bolts, removing, and replacing fan belts.
Check V-belt drive alignment
Steps to ensure proper axial and radial alignment of V-belt sheaves.
V-belt drive considerations
Discusses V-belt drive sizing, replacement, and matching.
Replace fan bearings (SpaceSaver)
Procedure for installing replacement bearings on SpaceSaver models.
Common causes of excessive vibration
Lists common reasons for excessive vibration in the fan system.
Check air heater belt tension (SpaceSaver)
How to measure belt span and apply force to set air heater belt tension.
Reset the air heater flame safety control
Steps to manually reset the air heater flame safety control when it's locked out.
Reset the gas pressure switches
Guidance on resetting high and low gas pressure switches.
Reset the high temperature limit switch
Instructions for resetting manual reset high temperature limit switches.
Spare parts and accessories
Consumable parts
Lists recommended consumable parts to keep available, like filters and bulbs.
Accessories
Introduces accessories that help keep the booth clean and organized.
Booth Shield®
Describes Booth Shield for protecting booth interiors and trapping overspray.
PIG® Grippy Mats
Details protective floor covering mats for trapping dirt and overspray.
Light Fixture Lens Protector
Explains clear plastic film for protecting light fixtures from overspray.
Booth Paper
Describes fire-retardant lining for booth walls and floors to protect surfaces.
DirtTrack Mat
Adhesive mats to trap dirt and dust at booth entrances.
Filter Insertion Tool
Tool used to secure intake filters into the filter grid.
Control panel
Engage® Operator Manual
Refers to the manual for Engage control panel operation.
LOGIC 3 Operator Manual
Refers to the manual for LOGIC 3 control panel operation.
LOGIC 4 Operator Manual
Refers to the manual for LOGIC 4 control panel operation.
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