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Volume 1
Precautions............................................................... 00-i
Precautions ............................................................ 00-1
General Information ................................................... 0-i
General Information ............................................... 0A-1
Maintenance and Lubrication ................................. 0B-1
Engine ......................................................................... 1-i
Precautions .............................................................. 1-1
Engine General Information and Diagnosis ........... 1A-1
Aux. Emission Control Devices .............................. 1B-1
Engine Electrical Devices.......................................1C-1
Engine Mechanical.................................................1D-1
Engine Lubrication System .................................... 1E-1
Engine Cooling System.......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System.......................................................1H-1
Starting System....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System ..................................................... 1K-1
Suspension................................................................. 2-i
Precautions .............................................................. 2-1
Suspension General Diagnosis.............................. 2A-1
Front Suspension ................................................... 2B-1
Rear Suspension....................................................2C-1
Wheels and Tires ...................................................2D-1
Driveline / Axle ........................................................... 3-i
Precautions .............................................................. 3-1
Drive Shaft / Axle ................................................... 3A-1
Differential .............................................................. 3B-1
Transfer..................................................................3C-1
Propeller Shaft .......................................................3D-1
Brakes ......................................................................... 4-i
Precautions .............................................................. 4-1
Brake Control System and Diagnosis .................... 4A-1
Front Brakes........................................................... 4B-1
Rear Brakes ...........................................................4C-1
Parking Brake.........................................................4D-1
ABS ........................................................................ 4E-1
Electronic Stability Program ................................... 4F-1
TABLE OF CONTENTS
Precautions............................................................... 00-i
Precautions ............................................................ 00-1
Transmission / Transaxle .......................................... 5-i
Precautions .............................................................. 5-1
Automatic Transmission/Transaxle ........................5A-1
Manual Transmission/Transaxle ............................5B-1
Clutch .....................................................................5C-1
Steering ....................................................................... 6-i
Precautions .............................................................. 6-1
Steering General Diagnosis ...................................6A-1
Steering Wheel and Column ..................................6B-1
Power Assisted Steering System ...........................6C-1
HVAC ........................................................................... 7-i
Precautions .............................................................. 7-1
Heater and Ventilation............................................7A-1
Air Conditioning System .........................................7B-1
Restraint...................................................................... 8-i
Precautions .............................................................. 8-1
Seat Belts...............................................................8A-1
Air Bag System ......................................................8B-1
Body, Cab and Accessories ...................................... 9-i
Precautions .............................................................. 9-1
Wiring Systems ......................................................9A-1
Lighting Systems ....................................................9B-1
Instrumentation / Driver Info. / Horn .......................9C-1
Wipers / Washers ...................................................9D-1
Glass / Windows / Mirrors ......................................9E-1
Security and Locks ................................................. 9F-1
Seats ..................................................................... 9G-1
Interior Trim ............................................................9H-1
Sun Roof / T-Top / Convertible Top ........................ 9I-1
Hood / Fenders / Doors .......................................... 9J-1
Body Structure .......................................................9K-1
Paint / Coatings ...................................................... 9L-1
Exterior Trim.......................................................... 9M-1
Control Systems....................................................... 10-i
Precautions ............................................................ 10-1
Cruise Control System .........................................10A-1
Body Electrical Control System ............................10B-1
Immobilizer Control System .................................10C-1
Keyless Start System ...........................................10E-1
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Summarization of Contents

Precautions Section
Air Bag System Safety Precautions
Detailed safety guidelines for servicing the air bag system, including warnings about accidental deployment.
General Service Precautions
Essential safety and handling practices applicable to various service procedures for the vehicle.
Electrical Circuit Inspection Procedures
General methods for checking electrical circuits for open and short circuits using an ohmmeter and voltmeter.
Intermittent Electrical Connection Troubleshooting
Steps to diagnose and repair intermittent electrical faults caused by faulty connections or wiring.
General Vehicle Information
Glossary of Abbreviations
Glossary of common acronyms and terms used throughout the manual for clarity.
Manual Symbols Guide
Definitions of symbols used in the manual for maintenance procedures, lubricants, and fasteners.
Fastener Specifications and Usage
Details on metric fasteners, including thread pitch, width across flats, and identification markings.
Vehicle Lifting and Support Points
Critical safety instructions and specific locations for lifting the vehicle using hoists and jacks.
Maintenance and Lubrication
Maintenance and Lubrication Safety
Safety precautions specific to maintenance and lubrication tasks, including air bag system warnings.
Scheduled Maintenance Intervals
Recommended maintenance intervals and tasks for normal and severe driving conditions for petrol and diesel engines.
Engine Oil and Filter Service
Procedure for replacing engine oil and filter for petrol engines, including interval information.
Tire and Wheel Maintenance
Guidelines for inspecting tire wear and damage, and performing wheel rotation for optimal performance.

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