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GRAPHTEC Manuals
Plotter
FC4210-60
Service manual
GRAPHTEC FC4210-60 Service Manual
Cutting plotter
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
Specifications
Options
External Dimensions
2 Names of the Main Parts
Plotter Nomenclature
Control Panel
3 The Tree Structure of Menus
4 Daily Maintenance and Storage
5 List of Tools
6 Replacement Procedures
Precautions
Removing the y Rail Cover
Removing the Front and Rear y End Covers
Removing the Corner Cover
Removing the Right Side Cover
Removing the Interface Cover
Removing the Rear Cover
Removing the Operation Panel
Removing the Operation Tray
Changing Pen Blocks
Adjusting the Pen Block Height
Adjusting the X Belt Tension
Adjusting y Belt Tension
Adjusting the X and y Motor Synchro Belt Tension
Setting the Origin Position (FC4200-50)
Setting the Origin Position (FC4200-60)
Setting the Origin Position (FC4210-60)
About the Position of the Register Sensor Height
Measure Seal Pasting Position (FC4200-50)
Measure Seal Pasting Position (FC4200-60)
Measure Seal Pasting Position (FC4210-60)
Pen Sense Rubber Pasting Position (FC4200-50 / -60 Only)
Replacing the Main Board
7 Electrical Section
List of DIP Switches
Writing to Flash Memory
Clearing Non-Volatile RAM
Setting Suffix
Adjusting the Mark Sensor Level
Adjusting the Pen Pressure
Adjusting Pen Exchange (FC4200-50 / 60 Only)
Adjusting the Home Position
Adjusting the Distance Accuracy
Adjusting the Mark Sensor Mechanical Position
Verifying the Carriage Check Position (FC4200-50 / 60 Only)
Adjusting the Gain
Recording Adjustment Data
List of Readjustment Items
Location of Parts on the Main Board
Setting the Power Unitʼs Supply Voltage
8 Test Modes
Printing a List of the Currently Selected Conditions
Running the SELF TEST
Using the Character Dump Mode
9 Trouble Shooting
The Plotter Doesnʼt Operate after Being Turned on
The Cut Results Are Unsatisfactory
The Coordinate Axes Cannot be Correctly Aligned
General Error Messages
Error Messages in GP-GL Command Mode
Error Messages in HP-GL Command Mode
10 Specifying the Pen Conditions
The Cutter Penʼs Conditions
Selecting a Set of Cutting Conditions
Specifying the Cutting Conditions
Running a Cutting Test
11 Part List
Recommended List of Parts
External Casing
Main Frame, X Slide Section, and X Drive Section
Y Bar, y Slide Section, y Drive Section, and Pen Block Section
Electrical Section
Accessories, and Others
Option Stand for FC4200-60 and FC4210-60 (ST0032)
12 Circit Diagrams
Wiring Diagram
Main Board
Control Panel Relay Board
Y Motor Relay Board
Pen Board
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Specifications
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Control Panel
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Setting the Origin Position (Fc4200-60)
4
The Plotter Doesnʼt Operate after Being Turned on
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CUTTING PLOTTER
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MANUAL NO. FC4200-UM-251
SERVICE MANUAL
FC4200-UM-251-03-9370
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Summarization of Contents
INTRODUCTION TO CUTTING PLOTTERS
Technical Specifications
Details the technical capabilities and parameters of the plotter models.
External Dimensions
Visual representation of the plotter's physical size and measurements.
UNDERSTANDING PLOTTER COMPONENTS
Plotter Component Identification
Identifies and describes the main physical parts of the plotter.
Control Panel Functions
Explains the operation of buttons, lamps, and keys on the control panel.
MAINTENANCE AND STORAGE GUIDELINES
Daily Maintenance Procedures
Guidelines for routine cleaning and care of the plotter.
Proper Storage Methods
Instructions on how to properly store the plotter when not in use.
REPLACEMENT AND ADJUSTMENT PROCEDURES
Safety Precautions
Essential safety measures before and after component replacement.
Changing Pen Blocks
Step-by-step guide for replacing the pen blocks.
Adjusting Belt Tension
Procedure for adjusting X and Y belt tensions.
Setting Origin Position
Instructions for setting the drawing origin position for different models.
Replacing the Main Board
Instructions for safely replacing the main control board.
ELECTRICAL SECTION AND CALIBRATION
DIP Switch Configuration
Explanation of DIP switch functions and their settings.
Updating System Firmware
Guide for updating the plotter's system firmware.
Mark Sensor Adjustment
Procedure to adjust the mark sensor sensitivity level.
Distance Accuracy Calibration
Process for calibrating and improving the plotter's distance accuracy.
Gain Adjustment Process
Procedure for adjusting the plotter's gain settings.
TESTING AND TROUBLESHOOTING
Running the Self Test
How to perform the plotter's built-in self-test function.
Power-On Troubleshooting
Troubleshooting steps for when the plotter does not power on.
Resolving Cut Quality Issues
Solutions for common problems affecting cut quality.
Axis Alignment Solutions
Troubleshooting steps for coordinate axis misalignment.
CUTTING CONDITION SETTINGS
Conditions by Media Type
Optimal FORCE, SPEED, and QUALITY for various media types.
Specifying Cutting Parameters
How to set FORCE, SPEED, OFFSET, and QUALITY for cutting.
Performing Cutting Tests
Procedure for performing cutting tests to verify settings.
PART LIST AND CIRCUIT DIAGRAMS
Recommended Parts
List of recommended spare parts for the plotter.
Wiring Diagrams
Shows wiring connections for FC4200-50, FC4200-60, and FC4210-60.
Main Board Schematics
Detailed circuit diagrams of the main board components.
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