Related Manuals for Glow-worm Energy 30s
Summarization of Contents
Safety
Intended Use
Defines the product's purpose and restrictions.
Qualification
Specifies required qualifications for personnel.
General Safety Information
Conveys important safety information to prevent risks.
Guarantee and Customer Service
Guarantee Registration
Guide to registering the product for guarantee.
Technical Data
Technical Data - General
Detailed general technical specifications.
Technical Data – Heating
Technical specifications related to heating functions.
Technical Data - Electrics
Technical specifications related to electrical connections.
Product Description
CE Marking
Explanation of the CE marking.
Benchmark
Information about the Benchmark Scheme.
Information on the Data Plate
Details on the product's data plate.
Functional Elements: System Boiler
Identifies key functional elements of the boiler.
Safety Devices
Details on the built-in safety devices.
Set-up
Unpacking the Product
Instructions for unpacking the boiler.
Checking the Scope of Delivery
Verifying the contents of the delivery.
Dimensions
Physical dimensions of the product.
Installation Site
Guidelines for selecting a suitable installation location.
Minimum Clearances
Required clearances around the boiler.
Compartment Ventilation
Requirements for compartment ventilation.
Air/Flue Pipe
Information and regulations for the air/flue pipe.
Regulation
Rules for flue outlet configurations and installation.
Terminal Protection
Requirements for terminal guards.
Position of the Air/Flue Terminal
Specifies positioning rules for air/flue terminals.
Positioning the Terminal of a Fan-Supported Flue System
Rules for positioning fan-supported flue terminals.
Horizontal Terminal Positioning
Guidelines for horizontal terminal placement.
Flue Configuration Description
Describes different flue configurations.
Horizontal Concentric Flue 60/100 mm or 80/125 mm (C13 type installation)
Details for horizontal concentric flue installation.
Vertical Concentric Flue 60/100 mm or 80/125 mm (C33 type installation)
Details for vertical concentric flue installation.
Multiple Boiler Chimney Flue Ø 60/100 mm (C43 type installation)
Instructions for C43 type flue installation.
Using the Mounting Template
Guidance on using the mounting template.
Wall-mounting the Product
Steps for mounting the product on the wall.
Removing/Installing the Front Casing
Procedures for front casing removal and installation.
Removing/Installing the Side Section
Procedures for side section removal and installation.
Installation
Preparing for Installation
Initial steps before installing the boiler.
Flushing the Heating Installation for the First Time ("cold")
Process for flushing the heating system cold.
Checking the Gas Meter
Verifying the gas meter's capability.
Checking the Gas Flow Rate
Procedure to check the gas flow rate.
Gas and Water Connections
Guidelines for connecting gas and water.
Connecting the Drain Pipework for the Expansion Relief Valve
How to connect the expansion relief valve drain.
Connecting the Condensate Discharge Pipe
Instructions for connecting the condensate pipe.
Direct Connection to Internal Soil and Vent Stack
Connecting condensate pipe to soil and vent stack.
Direct Connection to External Soil and Vent Stack
Connecting condensate pipe externally.
External Termination to Gulley or Hopper
Terminating condensate pipe to gulley/hopper.
Internal Termination into Combined Sink Waste
Connecting condensate to sink waste.
External Termination into Soakaway
Connecting condensate to soakaway.
Internal Termination Downstream of Sink Waste
Connecting condensate downstream of sink waste.
External Termination into Rain Water Down Pipe
Connecting condensate to rainwater pipe.
Additional Methods of Introducing Air Breaks
Methods for introducing air breaks in condensate lines.
Connection of Condensate Pump
Connecting a condensate pump.
Flue Installation
General guidance on flue installation.
Installing and Connecting the Air/Flue Pipe
Steps to install and connect the air/flue pipe.
Electrical Installation
Procedures for electrical installation.
Opening the Electronics Box
How to open the electronics box.
Closing the Electronics Box
Steps to close the electronics box.
Cable Route
Routing of cables within the unit.
General Information about Connecting Cables
Important notes for connecting cables.
Establishing the Power Supply
How to establish the main power supply.
Connecting Controls to the Electronics
Connecting external controls to the electronics.
Operation
Using Diagnostics Codes
How to use and set diagnostics codes.
Displaying the Status Codes
How to display current operating status codes.
Using Check Programmes
How to use special check programmes.
Start-up
Carrying out the Initial Start-up
Steps for initial product start-up.
Heating Water Supply in the Sealed Heating System
How to supply water to the heating system.
Checking and Treating the Heating Water/Filling and Supplementary Water
Water quality checks and treatment.
Checking the Gas Type
Verifying the correct gas type.
Checking the Factory Setting
Confirming factory settings.
Avoiding Danger Arising from Insufficient Water Pressure
Preventing issues from low water pressure.
Switching on the Product
How to switch on the product.
Filling and Purging the Heating Installation
Steps for filling and purging the heating system.
Filling the Domestic Hot Water Circuit
Process for filling the domestic hot water circuit.
Checking the Gas Setting
Verifying and adjusting gas settings.
Checking the Gas Flow Rate
Procedure to check gas flow rate.
Checking the Gas Connection Pressure (Gas Flow Pressure)
Measuring gas connection pressure.
Checking the Air/Flue Pipe/Flue Gas Recirculation
Checking air/flue pipe and gas recirculation.
Checking the CO2 Content
Measuring and checking CO2 content.
Thoroughly Flushing the Heating Installation ("hot")
Flushing the heating system with hot water.
Checking Leak-tightness
Verifying leak-tightness of circuits.
Checking the Heating Mode
Checking operation in heating mode.
Checking the Domestic Hot Water Generation
Verifying domestic hot water generation.
Adapting the Unit to the Installation
Setting the Burner Anti-cycling Time
Configuring the burner's anti-cycling time.
Setting the Pump Output
Adjusting the pump speed.
Setting the Maximum Burner Anti-cycling Time
Setting the maximum anti-cycling time.
Resetting the Remaining Burner Anti-cycling Time
Resetting the burner anti-cycling time.
Setting the Bypass Valve
Adjusting the bypass valve.
Setting the Domestic Hot Water Temperature
Setting the hot water temperature.
Handing Over to the End User
Handing Over to the End User
Final instructions for the end user.
Inspection and Maintenance
Using Original Seals
Importance of using original seals.
Observing Inspection and Maintenance Intervals
Adhering to maintenance schedules.
Procuring Spare Parts
Guidance on obtaining spare parts.
Checking the CO2 Content
Procedure to check CO2 content.
Removing the Gas-Air Mixture Unit
Steps for removing the gas-air mixture unit.
Cleaning the Heat Exchanger
How to clean the heat exchanger.
Checking the Burner
Inspecting the burner for damage.
Checking the Ignition Electrode
Inspecting the ignition electrode.
Cleaning the Condensate Siphon
Process for cleaning the condensate siphon.
Installing the Gas-Air Mixture Unit
Steps to install the gas-air mixture unit.
Draining the Product
How to drain the product.
Checking the Pre-charge Pressure of the Expansion Vessel
Checking expansion vessel pre-charge pressure.
Completing Inspection and Maintenance Work
Final steps after maintenance.
Checking the Product for Leak-tightness
Verifying product leak-tightness.
Troubleshooting
Eliminating Faults
How to eliminate faults using codes or programs.
Calling up the Fault Memory
Accessing stored fault codes.
Deleting the Fault Memory
Clearing the fault memory.
Resetting Parameters to Factory Settings
Restoring factory default settings.
Preparing the Repair Work
Initial steps before performing repairs.
Replacing Defective Components
Procedures for replacing parts.
Replacing the Burner
Steps to replace the burner.
Replacing the Gas-Air Mixture Unit
Steps to replace the gas-air mixture unit.
Replacing the Heat Exchanger
Steps to replace the heat exchanger.
Replacing the Pump Head
Procedure for replacing the pump head.
Replacing the Expansion Vessel
Steps to replace the expansion vessel.
Replacing the Main PCB
Steps to replace the main PCB.
Replacing the PCB for the User Interface
Steps to replace the user interface PCB.
Replacing the Expansion Relief Valve
Procedure for replacing the expansion relief valve.
Replace the Pressure Sensor
Steps to replace the pressure sensor.
Checking the Product for Leak-tightness
Verifying product leak-tightness.
Recycling and Disposal
Disposing of the Packaging
Instructions for proper packaging disposal.
Appendix
Inspection and Maintenance Work
Table of required inspection and maintenance tasks.
Check Programmes – Overview
Overview of available check programmes.
Overview of Diagnostics Codes
List and explanation of diagnostics codes.
Status Codes – Overview
Overview of product status codes.
Overview of Fault Codes
List and explanation of fault codes.
Wiring Diagram: System Boiler
Electrical wiring diagram for the system boiler.
Wiring Diagram: System Boiler (30 kW)
Wiring diagram for the 30 kW model.
Commissioning Checklist
Checklist for boiler commissioning and validation.
Service & Interim Boiler Work Record
Record for service and interim boiler work.
Pipe Lengths for the Air/Flue Pipe
Table of maximum lengths for air/flue pipes.
Length of the C13 type air/flue pipe
C13 type air/flue pipe lengths.
Length of the C33 type air/flue pipe
C33 type air/flue pipe lengths.
Length of the C43 type air/flue pipe
C43 type air/flue pipe lengths.
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