Related Manuals for Everlast PowerMaster Series
Summarization of Contents
General
Safe Operation and Maintenance
User responsibility for safe operation and proper maintenance of the unit.
High Frequency Electromagnetic Disturbances
Note on potential interference from HF waves and precautions.
Safety Precautions
Eye Protection and Radiation Hazards
Use safety glasses, welding helmets with correct filter shades.
Hearing Protection
Wear hearing protection to prevent hearing loss from noise.
Personal Protective Clothing Requirements
Flame proof clothing, leather boots, and insulated gauntlet gloves are required.
Safety Precautions and Warnings
Pacemaker Safety and EMF Radiation
Consult physician if you have a pacemaker due to EMF sensitivity.
Inhalation Risks and Ventilation
Ensure adequate ventilation and use respiratory equipment when needed.
Hazardous Material Warnings
Warnings on welding galvanized steel, beryllium, and solvent areas.
Cylinder Safety
Proper handling, storage, and use of high-pressure gas cylinders.
Electrical, Fire, and Equipment Safety
Electrical Shock Prevention
Ensure proper grounding, use dry conditions, and inspect cables.
Fire and Explosion Prevention
Keep area clear of combustibles, store flammables separately.
Equipment Maintenance and Safe Operation
Use properly maintained equipment; do not abuse or misuse.
Introduction and Specifications
Product Series Overview
Overview of PowerMaster and PowerUltra series units.
Product Accessories and Components
TIG Torch and Foot Pedal
Details on Power Series TIG torch and foot pedal assembly.
Plasma Torches and Stick Holder
Description of plasma torches and MMA electrode holder.
TIG Torch Accessory Pack
Information on the TIG torch accessory pack.
Operational Guidelines and Specifications Reference
Manual Purpose and Product Inspection
Manual's scope and initial product inspection procedures.
Inverter Technology and Features
Explanation of inverter technology, non-contact starts, and HF start.
Duty Cycle and Storage Recommendations
Understanding duty cycles and proper storage of the unit.
Lifting and Venting Procedures
Guidelines for lifting the unit and maintaining ventilation.
Know Your Machine: Front Panel
Front Panel Indicators and Display
Description of power lamp, overheat lamp, and digital display.
Front Panel Controls: Amperage and Pulse
Explanation of Base Current, Pulse Current, Pulse Frequency, and Pulse Width controls.
Front Panel Controls: Arc Force and AC
Explanation of Arc Force, AC Frequency, AC Balance, and Post Flow controls.
Know Your Machine: Front Panel Controls
Up Slope, Down Slope, and Mode Switch
Controls for Up Slope, Down Slope, and TIG/Cut/MMA mode selection.
4T/2T and Remote/Local Switch
Switch for selecting TIG weld cycle control mode.
Know Your Machine: Lower Panel and Switches
Lower Panel Terminals and Connections
Description of workpiece, fuse, gas outlet, torch control, and pilot arc terminals.
AC/DC Rocker Switch and Pressure Gauge
Switch for AC/DC current and plasma pressure gauge.
Know Your Machine: Rear Panel Components
Air Regulator/Filter/Water Trap
Adjusting air pressure and maintaining air quality.
Gas Inlet and High Frequency Ground
Connecting gas and proper HF ground setup.
Specifications, Air Line, Fan, and Power Cord
Location of specifications, air line, fan guard, and power cord.
Getting Started: Gas and Regulator Setup
Shielding Gas Selection
Choosing the correct shielding gas for TIG welding.
Regulator/Flow Meter Selection and Connection
Selecting, connecting, and adjusting a regulator/flow meter.
Getting Started: Machine Setup and Tungsten
Machine Setup and Plug Installation
Procedures for connecting the unit to power.
Tungsten Electrode Selection Guide
Guidance on selecting appropriate tungsten electrodes for TIG welding.
Getting Started: TIG Torch and Operation
TIG Torch Components Breakdown
Identification and function of TIG torch parts.
TIG Operation Principles and Arc Initiation
Basic principles of TIG welding and how to start an arc.
Getting Started: TIG Welding Techniques
Filler Rod Selection for TIG
Criteria for selecting filler rods for TIG welding.
Beginning the TIG Weld: Puddle Formation
Steps for forming a molten puddle and manipulating the arc.
Getting Started: TIG Weld Termination and MMA Operation
TIG Weld Termination and Crater Filling
Properly ending a TIG weld to prevent cracking.
MMA (Stick) Welding Operation
Steps for striking an arc and performing MMA welding.
Getting Started: MMA/Stick Adjustments and Weld Identification
MMA Welding Adjustments and Electrode Selection
Using arc force, amperage, and selecting MMA electrodes.
Proper Weld Identification and Quality Analysis
Identifying common weld defects and their causes.
Getting Started: Plasma Torch and Cutting Principles
Plasma Torch Components Breakdown
Identification and function of plasma torch parts.
Plasma Cutting Principles and Safety
Understanding plasma cutting and required safety precautions.
Steps for Plasma Cutting
Basic steps for initiating and performing plasma cuts.
Getting Started: Plasma Cutting Techniques and Tips
Plasma Cutting Path and Exit Strategies
Techniques for maintaining cut path and exiting the cut.
Plasma Cutting Practice and Tips
Advice on practice cuts, consumables, and technique.
Getting Started: Plasma Gouging and Piercing
Plasma Gouging Procedure
How to perform light to medium gouging with plasma.
Plasma Piercing Technique and Safety
Procedure for piercing metal and associated safety notes.
Trouble Shooting: Common Issues (Part 1)
Power and Cutting Issues
Solutions for machine not turning on, not cutting, pilot arc failure.
Consumable and Cut Quality Problems
Troubleshooting rapid electrode wear, slag, beveled cuts, and poor quality.
Indicator Lights and Arc Stability
Addressing over current LED, unstable arc, and air pressure warnings.
Trouble Shooting: Common Issues (Part 2)
Mode Selection and Display Issues
Troubleshooting toggle switch, welding modes, and display illumination.
Tungsten and Weld Quality Problems
Addressing rapid tungsten consumption, contamination, porosity, and weld quality.
MMA Specific Issues and Arc Stability
Resolving issues with MMA operation, arc stability, and over current.
Need help?
Do you have a question about the PowerMaster Series and is the answer not in the manual?
Questions and answers