Related Manuals for Everlast Power Series
Summary of Contents for Everlast Power Series
- Page 1 EVERLAST EVERLAST Power ® Series Combination Tig//Smaw/Plasma Cutter Units Operator ’ s Manual Includes AC/DC PowerMaster and DC PowerUltra Units Safety, Setup and General Use Guide Rev. 1 0609-09...
- Page 2 Thank you for purchasing an everlast product. We ap- preciate your patronage and hope that you will enjoy EVERLAST years of use from our product. Please go directly to the Everlast website to register your unit and receive your warranty information.
- Page 3 Serial number: __________________________ Model number: ____________________________ Date of Purchase___________________________ EVERLAST EVERLAST Contact Information Everlast consumer satisfaction email: sales@everlastwelders.com Everlast Website: everlastwelders.com Everlast Technical Support: Support@everlastwelders.com Main toll free number: 1-877-755 WELD ( 9353 ) 9am—5pm PST M-F 11am-4pm PST Sat. FAX: 1-650-588-8817...
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Page 4: Table Of Contents
Table of contents Section……………………………………………….Page EVERLAST General ...…………………………………………… Safety Precautions..………………………………. Introduction and Specifications………………… Know Your Machine……………………………….. 2.1 Panel Face and Functions…………………… 2.2 Lower Panel and functions….……………… Getting Started…………………………………….. 3.1 General Guidelines…………………………… 3.2 Shielding Gas Selection……………………… 3.3 Regulator/Flow meter Selection…………… 3.4 Regulator Connection………………………... -
Page 5: General
Safe operation and proper maintenance is your responsibility. We have compiled this operator’s manual, to instruct you in basic safety, op- eration and maintenance of your Everlast product to give you the best possible experience. Much of welding and cutting is based upon experience and com- mon sense. -
Page 6: Safety Precautions
Be careful to read and follow all cautions and warnings. Protect yourself and others. EVERLAST Welding and cutting processes produce high levels of ultraviolet (UV) radiation that can cause severe skin burn and damage. There are other potential hazards involved with welding such as severe burns and respiratory related illnesses. - Page 7 SAFETY PRECAUTIONS continued WARNING! EVERLAST Persons with pacemakers should not weld, cut or be in the welding area until they consult with their physician. Some pacemakers are sensitive to EMF radiation and could severely malfunction while welding or while being in the vicinity of someone welding.
- Page 8 WARNING! Electrical shock can kill. Make sure all electrical equipment is properly EVERLAST grounded. Do not use frayed, cut or otherwise damaged cables and leads. Do not stand, lean or rest on ground clamp. Do not stand in water or damp areas while weld- ing or cutting.
- Page 9 Section 1 Introduction and Specifications PowerTig DX, LX and EX Models, I-Tig Models EVERLAST PowerMaster Series Includes 164, 205, 226 PowerUltra Series Includes164, 185, 205...
- Page 10 EVERLAST Power Series TIG (GTAW) Power Series TIG Foot Pedal Assembly (GTAW) WP 18/28 Torch Power Series Plasma Torches P-series, S– Series Power Series Deluxe Stick (SMAW, MMA) Power Series TIG (GTAW) Electrode Holder And Work Clamp Torch Accessory Pack...
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Page 11: Introduction And Specifications
. eral guide only. Overheating may occur if the duty cycle is exceeded. On multi-voltage, multi-phased 1.2 To ensure that your Everlast product is machines, note that the rated duty cycle in top condition, carefully inspect unit for will change. - Page 12 Section 1 Introduction and Specifications PowerMaster Combination Units EVERLAST Table 1.1 MODEL PowerMaster 226 PowerMaster 205 INPUT Voltage AC220/230/ 240V 50Hz Open Current Voltage 60 - 80V Base Current Range 20~220A 20~200A AC balance Control 30%~70 % AC Frequency Control...
- Page 13 Section 1 Introduction and Specifications PowerUltra Combination Units DC Output Only EVERLAST Table 1.2 PowerUltra205 Model AC 220/230/240V 50/ Power Supply Voltage 60Hz Open Current Voltage 60-80V 200A(TIG/MMA) Rated Output Current 50A(CUT) Rated Duty Cycle 10 ± 5-200A(TIG) Current Adjusting Range 10 ±...
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Page 14: Know Your Machine
If frequent or continuous over- tionately. heating is encountered, contact Everlast. 8. Arc Force. This controls the dig of the arc. 3. Digital Display. The display posts the ap- The dig is a term used to describe the intensity... - Page 15 EVERLAST short. This is an exceptionally helpful fea- just manipulation techniques as the puddle ture in MMA (SMAW) operation. It helps warms up.
- Page 16 In the case of the elec- welding cycle. By touching and releasing the trode positive requirement, connect the EVERLAST trigger once, the preflow, start current and electrode holder cable to this side of the up slope are initiated. By touching and re- panel.
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Page 17: Lower Panel And Functions
Be sure to record the serial number in this manual and on the Everlast website. This will help track any problems and war- ranty issues should they occur. -
Page 18: Getting Started
. controls the flow rate of shielding gas into (see 2.3.5) Firmly clamp and secure hose your Power Series. There are two styles end to the unit. Depending upon the flow generally available. The first has two... -
Page 19: Machine Setup
3.6. Machine set up . to extend tungsten life. Sizes also vary. 1. Plug installation. The Power Series com- Each size tungsten is capable of handling a bination unit may or may not be equipped certain current range. - Page 20 Section 3 Getting started continued The following table supplies basic information EVERLAST about Tungsten selection and suitability. Table 3.7.1 Recommended Note: Use only recommended sizes in Tig torches unless you purchase additional col- lets to fit the electrodes snugly. Loose fitting electrodes quickly ruin TIG torch parts.
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Page 21: Tig Torch
Refer to the following a good welder. Only practice and skill can do PowerTig Torch image for a typical TIG torch that. Everlast provides this basic information Assembly breakdown. as a general guideline to assist the operator in learning basic principles and techniques. -
Page 22: Tig Welding Principles And Guide
Starting an arc with your High Frequency Everlast Image 3.9b Tungsten Sharpening welder is quite simple. Select the machine for TIG operation. Then, select the desired amperage. -
Page 23: Mma (Stick Welding)
A “skeleton” keyhole will begin to form in front of the weld. The keyhole is 3.13 Machine operation. MMA/Stick EVERLAST evidence that you are ready to add filler (SMAW) material and move forward. Introduce the Select switch for MMA/Arc operation. - Page 24 4. Use the Arc force and Amp adjustment Be sure to observe the manufacturer rec- to change arc qualities. Adjust the amper- ommendations regarding polarity. If the EVERLAST age according to the recommendations of weld appears lumpy, porous or otherwise the electrode (welding rod) manufacturer malformed, change the polarity of the for the type and size of the electrode used.
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Page 25: Plasma Torch
This is helpful for preventing warpage and preventing the formation of Heat Affected Zones (HAZ) in the metal. 5.3 Simple and easy steps to cutting correctly with an Everlast PowerPlasma® Cutter. 1. Set Amperage and Air pressure to suit the units specifications. Place the torch cutting tip directly on the edge of the metal. - Page 26 3. Keep torch straight in cut. Do not lean In the Automatic mode set- or tilt the torch. The ergonomic design of ting, repress the trigger Everlast’s torches eases this problem. and release to discontinue However, fatigue is a common cause for the arc.
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Page 27: Gouging
Section 3 Getting started continued 5.6 Gouging. The Everlast Power Series Plasma func- tion is able to perform light to medium EVERLAST gouging, depending upon the type of metal with the standard cutting tip and electrode. To gouge, simply lower the air pressure until the air pressure light sig- nals low pressure. - Page 28 (see Auto/Standard operation). Pilot Arc will not energize. Check machine fuse. Contact Everlast Support for further remedy. Electrodes and tips are rapidly con- Inadequate air flow. Water in air supply.
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Page 29: Trouble Shooting
Check that the switch is correctly selected for TIG or MMA. Machine welds, but displays will not il- Check machine fuse. Contact Everlast Support for further remedy. luminate. Tungsten is rapidly consumed. Inadequate gas flow. Too small of tung- sten. - Page 30 EVERLAST EVERLAST...