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GAS GAS Manuals
Motorcycle
EX 450F 2021
Owner's manual
GAS GAS EX 450F 2021 Owner's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Means of Representation 1
Symbols Used
Formats Used
2 Safety Advice
Use Definition - Intended Use
Misuse
Degrees of Risk and Symbols
Tampering Warning
Safe Operation
Protective Clothing
Work Rules
Environment
Owner's Manual
3 Important Notes 3
Manufacturer Warranty, Implied Warranty
Fuel, Auxiliary Substances
Spare Parts, Accessories
Service
Figures
Customer Service
4 View of Vehicle
View of Vehicle, Front Left (Example)
View of Vehicle, Rear Right (Example)
5 Serial Numbers
Vehicle Identification Number
Type Label
Engine Number
Fork Article Number
Shock Absorber Article Number
6 Controls
Clutch Lever
Hand Brake Lever
Throttle Grip
Stop Button
Start Button
Overview of Indicator Lamps
Opening the Fuel Tank Filler Cap
Closing the Fuel Tank Filler Cap
Cold Start Button
Idle Speed Adjusting Screw
Shift Lever
Foot Brake Lever
Plug-In Stand (MC)
Side Stand (EX)
7 Preparing for Use
Advice on Preparing for First Use
Running in the Engine
Starting Power of Lithium-Ion Batteries at Low Temperatures
Preparing the Vehicle for Difficult Operating Conditions
Preparing the Vehicle for Rides on Dry Sand
Preparing the Vehicle for Rides on Wet Sand
Preparing the Vehicle for Rides on Wet and Muddy Circuits
Preparing Vehicle for High Temperatures or Slow Riding
Preparing the Vehicle for Low Temperatures or Snow
8 Riding Instructions 8
Checks and Maintenance Measures When Preparing for Use
Starting the Vehicle
Starting off
Shifting, Riding
Applying the Brakes
Stopping, Parking
Transporting
Refueling
9 Service Schedule
Additional Information
Required Work
Recommended Work
10 Tuning the Chassis 10
Checking the Basic Chassis Setting with the Rider's Weight
Air Suspension XACT 5548
Compression Damping of the Shock Absorber
Adjusting the Low-Speed Compression Damping of the Shock Absorber
Adjusting the High-Speed Compression Damping of the Shock Absorber
Adjusting the Rebound Damping of the Shock Absorber
Measuring the Dimension of the Rear Wheel Unloaded
Checking the Static Sag of the Shock Absorber
Checking the Riding Sag of the Shock Absorber
Adjusting the Spring Preload of the Shock Absorber
Adjusting the Riding Sag
Checking the Basic Setting of the Fork
Adjusting the Fork Air Pressure
Adjusting the Compression Damping of the Fork
Adjusting the Rebound Damping of the Fork
Handlebar Position
Adjusting the Handlebar Position
11 Service Work on the Chassis
Raising the Motorcycle with a Lift Stand
Removing the Motorcycle from the Lift Stand
Bleeding the Fork Legs
Cleaning the Dust Boots of the Fork Legs
Removing the Fork Protector
Installing the Fork Protector
Removing the Fork Legs
Installing the Fork Legs
Removing the Lower Triple Clamp
Installing the Lower Triple Clamp
Checking the Steering Head Bearing Play
Adjusting the Steering Head Bearing Play
Lubricating the Steering Head Bearing
Removing the Start Number Plate
Installing the Start Number Plate
Removing Front Fender
Installing Front Fender
Removing the Shock Absorber
Installing the Shock Absorber
Removing the Seat
Mounting the Seat
Removing the Air Filter Box Cover
Installing the Air Filter Box Cover
Removing the Air Filter
Cleaning the Air Filter and Air Filter Box
Installing the Air Filter
Preparing Air Filter Box Cover for Securing
Removing the Main Silencer
Installing the Main Silencer
Changing the Glass Fiber Yarn Filling of the Main Silencer
Removing the Fuel Tank
Installing the Fuel Tank
Checking for Chain Dirt Accumulation
Cleaning the Chain
Checking the Chain Tension
Adjusting the Chain Tension
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
Checking the Frame
Checking the Link Fork
Checking the Throttle Cable Routing
Checking the Rubber Grips
Adjusting the Basic Position of the Clutch Lever
Checking/Correcting the Fluid Level of the Hydraulic Clutch
Changing the Hydraulic Clutch Fluid
12 Brake System
Checking the Free Travel of the Hand Brake Lever
Adjusting the Basic Position of the Hand Brake Lever
Checking the Brake Discs
Checking the Front Brake Fluid Level
Adding Front Brake Fluid
Checking the Front Brake Linings
Changing the Brake Linings of the Front Brake
Checking the Free Travel of Foot Brake Lever
Adjusting the Basic Position of the Foot Brake Lever
Checking the Rear Brake Fluid Level
Adding Rear Brake Fluid
Checking the Brake Linings of the Rear Brake
Changing the Rear Brake Linings
13 Wheels, Tires 13
Removing the Front Wheel
Installing the Front Wheel
Removing the Rear Wheel
Installing the Rear Wheel
Checking the Tire Condition
Checking Tire Pressure
Checking the Spoke Tension
14 Electrical System 14
Removing the 12-V Battery
Installing the 12-V Battery
Charging the 12-V Battery
Changing Main Fuse
Diagnostics Connector
15 Cooling System 15
Checking the Antifreeze and Coolant Level
Checking the Coolant Level
Draining the Coolant
Refilling with Coolant
Changing the Coolant
16 Tuning the Engine 16
Checking the Play in the Throttle Cable
Adjusting the Play in the Throttle Cable
Adjusting the Characteristic Map of the Throttle Response
Adjusting the Idle Speed
Programming the Throttle Valve Position
Checking the Basic Position of the Shift Lever
Adjusting the Basic Position of the Shift Lever
17 Service Work on the Engine
Changing the Fuel Screen
Checking the Engine Oil Level
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
Adding Engine Oil
18 Cleaning, Care
Cleaning the Motorcycle
19 Storage
Putting into Operation after Storage
20 Troubleshooting
21 Blink Code
22 Technical Data
Engine
Engine Tightening Torques
Capacities
Engine Oil
Coolant
Fuel
Chassis
Electrical System
Tires
Fork
Shock Absorber
Chassis Tightening Torques
23 Substances 23
24 Auxiliary Substances 24
25 Standards 25
26 Index of Special Terms
27 List of Abbreviations 27
28 List of Symbols
Yellow and Orange Symbols
Index
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Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
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OWNER'S MANUAL 2021
MC 450F
EX 450F
Art. no. 3215010en
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Summarization of Contents
Means of Representation
Symbols Used in Manual
Explains symbols used in the manual for clarity and understanding.
Typographical Formats Explained
Defines how text formatting is used for specific information presentation.
Safety Advice
Intended Use, Misuse, and Safety Precautions
Defines the vehicle's intended purpose and prohibits misuse.
Risk Symbols and Safe Operation Guidelines
Explains risk symbols and provides guidelines for safe operation.
Protective Clothing and Work Rules
Emphasizes the importance of protective gear and rules for vehicle maintenance.
Important Notes
Warranty Information and Customer Service
Provides details on manufacturer warranty and customer support options.
Fuel, Substances, and Service Importance
Guidelines for fuel, auxiliary substances, and the necessity of regular service.
Vehicle Overview and Controls
Vehicle Identification and Serial Numbers
Details locations of VIN, engine, and part numbers for identification.
Understanding Vehicle Controls
Explains operation of levers, buttons, and other vehicle controls.
Preparing for Use and Riding
First Use Advice and Engine Break-in
Essential steps and advice before the first ride and engine break-in.
Riding Instructions and Techniques
Covers starting, shifting, braking, stopping, and transporting the motorcycle.
Refueling and Riding in Various Conditions
Guidance for refueling and preparing for diverse riding conditions.
Maintenance and Service
Service Schedule and Required Work
Outlines mandatory maintenance intervals and specific tasks.
Chassis Maintenance Procedures
Detailed steps for servicing the motorcycle's chassis components.
Brake System Servicing
Instructions for checking and maintaining the front and rear brake systems.
Engine Service and Oil Changes
Procedures for fuel system, engine oil, and filter maintenance.
Tuning and Adjustments
Chassis Tuning and Suspension Setup
Adjusting suspension settings based on rider weight and sag measurements.
Fork Adjustments and Settings
Procedures for adjusting fork air pressure, compression, and rebound damping.
Engine Tuning and Throttle Response
Procedures for tuning throttle response, idle speed, and shift lever.
Troubleshooting and Technical Data
Troubleshooting Common Faults
Lists common faults, causes, and recommended actions for engine and electrical issues.
Understanding Diagnostic Blink Codes
Explains various blink codes for the malfunction indicator lamp and their error conditions.
Technical Data and Specifications
Provides detailed technical specifications for engine, chassis, and electrical systems.
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