EGO PRIME 220 Installation And User Handbook

Solar collector with integrated storage

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EGO PRIME 110 | 150 | 180 | 220 | 260
Senza titolo-2 1
12/03/18 16:32
INSTALLATION AND USER HANDBOOK
EGO PRIME solar collector with integrated storage
www.pleion.it
ENG - REV1.1

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Summarization of Contents

Optional Accessories
Electric Resistors
Optional resistors for antifreeze and system integration.
Safety and Control Components
Units for safety, pressure, and temperature control.
Explanation of Symbols
Abbreviated Signs
Symbols indicating important notes, materials, and connections.
Danger Signs
Symbols indicating hazards like burns, falls, and electric shock.
Personal Protective Equipment (PPE)
Symbols for required PPE for safe operation.
Warnings and Safety
General & Safety Indications
General advice, installer requirements, and safety precautions.
Specific Hazard Warnings
Warnings for overheating, burns, and lightning protection.
Applicable Laws and Standards
List of relevant regulations and standards.
Water Quality Specifications
Parameter Limits
Required limits for pH, chloride, iron, sulphate, and conductivity.
Hardness Recommendations
Guidance on water hardness and potential issues.
System Description
Technical Characteristics
Overview of the collector and storage unit features.
System Components
Details on collector and storage unit parts and construction.
Integrated Storage System Notes
PED compliance and CE marking information for the storage.
Installation Fundamentals
General Indications and Moving
Guidelines for assembly, maintenance, and safe handling.
Structural Check
Requirements for checking building structure capacity for loads.
Safety Precautions During Assembly
Warnings about wind, falling objects, and hanging loads.
Flat Roof Installation Details
Placement and Positioning
Instructions on selecting optimal locations for collectors.
Necessary Items for Installation
List of tools and PPE required for installation.
Sloped Roof Installation Details
Placement and Positioning
Instructions on selecting optimal locations for collectors.
Required Items
List of tools and PPE required for installation.
Hydraulic Connection (Models 110/180/260)
General Layout
Diagram and explanation of standard hydraulic connections.
Hydraulic Connection (Models 150/220)
General Layout
Diagram and explanation of standard hydraulic connections.
System Layout Examples
Hydraulic Connection Layouts
Examples for traditional and solar power system boilers.
Connection Best Practices
Guidelines on gaskets, tightening, flexible hoses, and pipes.
Safety and Control Valve Assembly
Safety and One-way Valve
Installation of the standard safety and one-way valve.
Alternative Safety Unit
Information on using an alternative safety unit.
Backflow Preventer and Pressure Reducer
Backflow Preventer Installation
Instructions for positioning and fixing the backflow preventer.
Pressure Reducer Installation
Obligatory installation of the pressure reducer.
Mixer Valve and Multiple Collectors
Thermostatic Mixer Valve
Installation for temperature control and burn prevention.
Connecting Multiple Collectors
Guidelines for parallel connection of collectors.
Starting the System
Using the Cover Sheet
Instructions on covering the collector during installation and filling.
System Start-up Procedures
Initial Filling and Venting
Steps for filling the system with water and removing air.
Rinsing and Initial Use
Procedures for rinsing the system and initial water usage.
Pre-commissioning Checks
Checks for safety components, leaks, and water supply.
System Usage When Unused
Short Periods of Unuse
Guidance for leaving the system filled for up to 30 days.
Emptying the System
Steps for emptying the system for maintenance or protection.
Electrical Integration Kit
Types of Electric Resistors
Overview of available antifreeze and integration resistors.
Electric Resistor Installation and Use
Installing Electric Resistors
Steps for installing integration and antifreeze resistors.
Using Electric Resistors
Guidelines and warnings for operating electric resistors.
Guarantee Conditions
Guarantee Coverage and Exclusions
Details on what the guarantee covers and excludes.
Environmental Protection
Information on material recycling and disposal.
Final Notes and Compliance
Product safety, EU directives, and Solar Keymark certification.

Table of Contents