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Dock Lift Owner's Manual
This manual is an important
This manual is an important
document. Keep it with the
document. Keep it with the
machine or located where
machine or located where
readily available to operators
readily available to operators
and maintenance personnel
and maintenance personnel
for reference purposes.
for reference purposes.
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Table of Contents
Related Manuals for Advance Lifts 3300
Summarization of Contents
Section 2: Index and Introduction
Responsibilities of Owners/Users
Outlines duties for safe operation, maintenance, and modifications.
Installation Instructions
Details procedures and requirements for setting up the lift.
Operating Instructions
Covers safe and efficient methods for using the lift.
Maintenance Instructions
Provides guidelines for routine checks and upkeep.
Hydraulic Details
Explains hydraulic system components, fluids, and fittings.
Troubleshooting Hints
Offers solutions for common equipment issues.
Section 3: Responsibilities of Owners & Users
General Responsibilities
Covers basic principles, manuals, inspection, and maintenance duties.
Safety Precautions & Training
Details safety measures for maintenance and operator training requirements.
Modifications & Parts
Addresses unauthorized modifications and use of approved replacement parts.
Section 3: Responsibilities of Owners & Users (Continued)
Operator Responsibilities
Defines operator duties, general training, and pre-start checks.
Operational Procedures
Covers pre-operation checks, recognizing hazards, and initial operations.
Section 3: Responsibilities of Owners & Users (Continued)
Workplace and Operational Checks
Details workplace inspections, operator warnings, and load/area management.
Safety Device Integrity
Emphasizes not altering safety devices and handling malfunctions.
Section 4: Installation Instructions
Required Equipment and Supplies
Lists mechanical and electrical items needed for installation.
Installation Notes
Provides important notes on hydraulic fluid, hoses, and anchor specifications.
Section 4: Installation Instructions (Continued)
Installation Procedure Overview
Guides through the step-by-step process of installing the lift.
Section 4: Installation Instructions (Continued)
Installation Steps
Details orienting the lift, pit mounting, and securing the unit.
Lag Down Procedure
Explains the process of anchoring the lift to the surface.
Section 4: Installation Instructions (Continued)
Final Installation Steps
Covers hydraulic connections, electrical wiring, checks, and handover.
Section 4.1: Special Instructions for T-Series
Ground Mounted Toe Guards (GMTG)
Details the installation of toe guards for T-Series lifts.
Pit Diagram and Installation Bill of Material
Pit Diagram
Illustrates pit dimensions and requirements for various lift series.
Installation Bill of Material
Lists necessary components for lift installation.
Section 5: Operating Instructions
Pre-Operational Checks
Lists essential checks before operating the lift.
Testing Lift Operation
Guides on how to test the lift's functionality and safety devices.
Section 5: Operating Instructions (Continued)
Daily Operation and Capacity
Covers daily checks, capacity awareness, and personnel safety.
Section 5: Operating Instructions (Continued)
Efficient Lift Usage
Provides procedures for maximizing lift efficiency during loading/unloading.
How To Use Dock Lifts Efficiently
Loading Procedures
Explains efficient methods for handling palletized and non-palletized loads.
Bridge Operation
Details placing and removing the bridge for truck loading/unloading.
Section 6: Maintenance Instructions
Routine Maintenance Schedule
Outlines weekly and monthly maintenance checks and procedures.
Specific Maintenance Checks
Lists checks for components like fittings, hoses, and safety devices.
Seasonal Maintenance
Advises on hydraulic fluid changes based on temperature.
Section 6: Maintenance Instructions (Continued)
Maintenance Cautions
Warns about hazards and safe practices when working under the lift.
Working Under the Lift
Details safe use of maintenance supports and precautions.
Section 6: Maintenance Instructions (Continued)
Recommended Lift Blocking Procedures
Provides factory-approved methods for safely blocking the lift.
Blocking Procedure Steps
Details sequence for engaging maintenance devices and ensuring safety.
Recommended Lift Blocking Procedures (Continued)
System Pressure Relief
Explains how to safely relieve hydraulic pressure before maintenance.
Electrical Lock-Out/Tag-Out
Mandates following OSHA procedures for electrical safety.
Lift Blocking Procedures (Continued)
Safety Maintenance Bar Usage
Demonstrates correct use of the safety maintenance bar for different series.
Lift Blocking Procedures (Continued)
Maintenance Bar/Leg Placement
Specific instructions for placing maintenance bars/legs on various series.
Lift Blocking Procedures (Continued)
Series 3000 & T-Series Blocking
Details blocking procedures for Series 3000 and T-Series lifts.
Section 7: Power Unit Assemblies
Models 2000K & T-Series Power Units
Identifies components of power units for specific lift models.
Power Unit Assemblies
Series 2000, 3000, 3200, 3300 & 3400 Power Units
Identifies components of power units for specific lift models.
Power Unit Assemblies
Series 3500 & 3600 Power Units
Identifies components of power units for specific lift models.
Power Unit Assemblies
Series 4000 & 4100 Power Units
Identifies components of power units for specific lift models.
Section 8: Hydraulic Details
General Hydraulic Information
Discusses cylinder packing, seals, leakage, and fluid management.
Precautions & Fitting Torque
Covers system pressure relief, contamination avoidance, and fitting installation.
Oil Recommendations & Seal Compatibility
Hydraulic Fluid Recommendations
Specifies approved hydraulic fluids and seal types for optimal performance.
Seal and Hose Composition
Details the materials used for seals and hoses.
Pressure Chart for Hoses & Pipes
Hose and Pipe Ratings
Provides working and bursting PSI ratings for hoses and pipes.
Oil Capacities
Lists the standard hydraulic oil capacities for various lift series.
Hydraulic Diagram for Internal Valve Pumps
T-Series, 2000, 2000K, 3200, 3300 & 3400 Series
Shows the hydraulic schematic for specific lift models.
Series 3500 & 3600 Standard Valve Manifold
Part Number Reference
Lists part numbers for components of the standard valve manifold.
Series 4000 Standard Valve Manifold
Valve Number Correlation
Notes how valve numbers align with the hydraulic diagram.
Part Number Reference
Lists part numbers for components of the standard valve manifold.
Cylinder Removal Procedures
Cylinder Removal Steps
Details the process for safely removing lift cylinders.
Reinstallation Process
Outlines steps for remounting cylinders and bleeding the system.
Cylinder Repair and Seals
Explains cylinder repair and the nature of seals requiring specialized tools.
Series Cylinder Diagram
Cylinder Diagram (Models 2000, 2500K, T2/T3, 3200, 3500, 4000)
Illustrates the internal components of cylinders for specific lift series.
Series Cylinder Diagram
Cylinder Diagram (Models 3300, 3400 & 3600)
Illustrates the internal components of cylinders for specific lift series.
Section 9: Electrical Information
Motor Specifications and Voltage
Details standard motor types, voltage ratings, and variations.
Voltage Change Procedures
Describes steps for changing supply voltage and ensuring correct motor rotation.
Motor Controllers (Typical)
Controller Specifications
Outlines the typical specifications for motor starter and transformer components.
Advance Lifts Wiring Diagram
230 Volt Single Phase 5 HP
Provides the wiring schematic for a 230V single-phase 5HP motor configuration.
Advance Lifts Wiring Diagram
230 Volt Three Phase 5 & 7.5 HP
Provides the wiring schematic for 230V three-phase 5/7.5HP motor configurations.
Advance Lifts Wiring Diagram
460 Volt Three Phase 5 & 7.5 HP
Provides the wiring schematic for 460V three-phase 5/7.5HP motor configurations.
Branch Circuit Wire Sizes
230V & 115V Single Phase
Offers guidance on selecting wire sizes for single-phase circuits based on load and length.
24V Control Circuit
Provides wire sizing charts for low-voltage control circuits.
Branch Circuit Wire Sizes
230V & 460V Three Phase
Offers guidance on selecting wire sizes for three-phase circuits based on load and length.
Typical Motor Information
Motor Series, Horsepower, and RPM
Lists typical motor specifications for different lift series.
Electrical Load and Fuse Data
Provides data on full load amps, wire sizes, and fuses for various motor types.
Section 10: Required Identification and Label Placement
Safety Labels
Details the placement and purpose of various safety warning labels on the lift.
Data Plate Information
Explains the identification and data plate information typically found on the lift.
Section 11: Troubleshooting
Motor Running, No Lift
Addresses issues where the motor operates but the lift does not rise.
Section 11: Troubleshooting (Continued)
Lift Issues
Covers problems like slow lifting, motor laboring, and spongy operation.
Section 11: Troubleshooting (Continued)
Lift Operation Problems
Details troubleshooting for slow lowering, spongy operation, and motor issues.
Section 11: Troubleshooting (Continued)
Lowering Speed Issues
Addresses equipment lowering too fast or raising then lowering.
Lift Not Lowering
Discusses issues where the lift fails to lower or lowers partially.
Section 11: Troubleshooting (Continued)
Load Capacity Issues
Explains troubleshooting for lifts not lifting rated loads or stopping prematurely.
Breather Line Issues
Addresses problems with breather lines becoming disconnected.
Motor Start Issues
Covers scenarios where the motor won't start or runs intermittently.
Coil Burnout Issues
Troubleshoots recurring burnout of down solenoid or starter coils.
Section 11: Troubleshooting (Continued)
Load Capacity and Platform Issues
Addresses issues related to lifting capacity and platform alignment.
Breather Line Connectivity
Provides steps to ensure breather lines remain connected.
Section 12: Advance Lifts Inc. Parts and Labor Warranty
Warranty Coverage
Details the warranty period and coverage for parts and labor.
Warranty Claims and Conditions
Outlines procedures for warranty claims and conditions that void the warranty.
Section 13: Option Information
Limit Switch Adjustment
Explains how to adjust limit switches for different lift series.
Section 14: Parts Lists
2000 Series Lifts Parts
Lists part numbers for mechanical, hydraulic, and electrical components.
Section 14: Parts Lists (Continued)
2500K Series Lifts Parts
Lists part numbers for mechanical, hydraulic, and electrical components.
Section 14: Parts Lists (Continued)
T-Series Lifts Parts
Lists part numbers for mechanical, hydraulic, and electrical components.
Section 14: Parts Lists (Continued)
3000 Series Lifts Parts
Lists part numbers for mechanical, hydraulic, and electrical components across various models.
Section 14: Parts Lists (Continued)
3000 Series Lifts Parts (Continued)
Continues the parts list for 3000 series lifts, including hydraulic and electrical components.
Section 14: Parts Lists (Continued)
4000 Series Lifts Parts
Lists part numbers for mechanical, hydraulic, and electrical components across various models.
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