Advance Lifts 100 Series Owner's Manual

Stretch wrap machines

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100 SERIES

STRETCH WRAP MACHINES

OWNERS MANUAL

CAUTION!

THIS MANUAL IS AN IMPORTANT DOCUMENT IT

SHOULD BE KEPT WITH THE MACHINE OR LOCATED

WHERE READILY AVAILABLE TO OPERATORS AND

MAINTENANCE PERSONNEL FOR REFERENCE

PURPOSES.

Table of Contents

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Summary of Contents for Advance Lifts 100 Series

Page 1 100 SERIES STRETCH WRAP MACHINES OWNERS MANUAL CAUTION! THIS MANUAL IS AN IMPORTANT DOCUMENT IT SHOULD BE KEPT WITH THE MACHINE OR LOCATED WHERE READILY AVAILABLE TO OPERATORS AND MAINTENANCE PERSONNEL FOR REFERENCE PURPOSES.
Page 2 INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR THE FOLLOWING STRETCH WRAPPER MODEL NUMBERS Throughout this manual, units are referred to by series. Each series has special installation, maintenance and safety requirements. 100 Series Stretch Wrappers: SW100L40, SW10H60 SW125L40, SW125H60 SW150L40, SW150H60...
Page 3 Advance Lifts Inc. 701 S. Kirk Road St. Charles, IL 60174-3428 Toll Free 1-800-843-3625 Sales Fax 1-630-584-9405 Parts and Service Fax 1-630-584-6837 E-mail: Parts@advancelifts.com *Advance Lifts Inc. furnishes one manual with each unit. Additional manuals are available at $25.00 each. P 1-1...
Page 4: Table Of Contents
INTRODUCTION Congratulations, the equipment that you have purchased is of the highest quality. Your Advance Lifts Stretch Wrapper will provide you with many years of trouble free service in return for the minimal maintenance described in this manual. Please be sure that no individual is allowed to operate the stretch wrapper until they have been fully familiarized with operating instructions in this manual.
Page 5 SECTION 3. RESPONSIBILITIES OF OWNERS & USERS Owner responsibility: The owner shall be responsible for: 1. Ensuring that the installation of the advance stretch wrapper is in conformance with applicable local, state and federal codes and ordinances. 2. Providing a properly maintained stretch wrapper that meets all applicable safety standards.
Page 6: Installation Instructions
Series 100 Stretch Wrap Machines Equipment and Supplies Required: 1. Equipment to maneuver the Advance Lifts Stretch Wrapper into position. All units are manufactured with forklift pockets for maneuvering. 2. An electrical fused disconnect (if required), wiring and fittings for the branch circuit and the appropriate receptacle.
Page 7: Operating Instructions
SECTION 5. OPERATING INSTRUCTIONS, FILM LOADING Model 100 This model is designed to use hand wrapping film with a core tube which extends beyond the film edge. Model 125 This model is designed to use 12-18” wide hand wrap film. Any standard film gauge is acceptable for use with this machine.
Page 8 SECTION 5. OPERATING INSTRUCTIONS (Continued) MODELS 100 & 125 1. Place a loaded pallet on the turntable platform making sure that the load is centered. Loads should be centered before rotating the unit as this will help insure even wear on all moving parts and reduce the possibility of items falling off the load being wrapped.
Page 9 SECTION 5. OPERATING INSTRUCTIONS (Continued) MODEL 150 & 175 Note: Hitting the “Emergency Stop” switch on the control panel cuts out all power to the unit and stops all movement. If the “Emergency Stop” is used, all control switches on the control panel must be placed in the “OFF” position prior to disengagement of the “Emergency Stop”...
Page 10: Maintenance Instructions
SECTION 5. OPERATING INSTRUCTIONS (Continued) MODEL 150 & 175 CONTROL FUNCTIONS: Power – Key switch: On/Off Platform Rotation Switch: Off/Rotate Platform Speed Knob, 0 – 100%: Rotate clockwise to increase platform speed. Film Direction Switch: Up: Up position moves film carriage up until upper limit switch is reached. Down: Moves film carriage down until lower limit switch is reached.
Page 11: Electrical Details
SECTION 7. ELECTRICAL DETAILS P 7-1...
Page 12 SECTION 9. TROUBLESHOOTING A. Turntable does not rotate, motor will not run: 1. Check to make sure that unit is plugged into a working electrical receptacle. 2. Check control box fuse. Warning! Disconnect power before checking fuses. If fuse(s) are blown check for electrical short before replacing fuses or restoring power.
Page 13 Damage incurred in transport is the responsibility of the carrier and is not covered by this warranty. Any damage detected upon receipt of equipment should be immediately reported to the carrier. If you need assistance filing your claim please contact Advance Lifts. P 10-1...
Page 14 SECTION 11. PARTS LIST SW100H60/L40 & SW125H60/L40 PART # MECHANICAL: TURNTABLE WHEEL 003-892 TURNTABLE WHEEL BOLT 004-067 TURNTABLE WHEEL NUT 004-065 TURNTABLE SPROCKET ASSEMBLY 035-132 ELECTRICAL DRIVE BOARD (KBMD240D) 002-900 TURNTABLE GEAR REDUCER (920MDN30R56) 015-211 MOTOR 115/1 003-580 MOTOR 230/3 003-579 SSW150H60 &...
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Page 16 300 AND 200 SERIES SEMI AUTOMATIC STRETCH WRAP MACHINES OWNERS MANUAL CAUTION! THIS MANUAL IS AN IMPORTANT DOCUMENT IT SHOULD BE KEPT WITH THE MACHINE OR LOCATED WHERE READILY AVAILABLE TO OPERATORS AND MAINTENANCE PERSONNEL FOR REFERENCE PURPOSES.
Page 17 INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR THE FOLLOWING STRETCH WRAPPER MODEL NUMBERS Throughout this manual, units are refered to by series. Each series has special installation, maintenance and safety requirements. 300 Series Stretch Wrappers (SW300L40 & SW300H60) 200 Series Stretch Wrappers (SW200L40 & SW200H60)
Page 18 Advance Lifts Inc. 701 S. Kirk Road St. Charles, IL 60174-3428 Toll Free 1-800-843-3625 Sales Fax 1-630-584-9405 Parts and Service Fax 1-630-584-6837 E-mail: Parts@advancelifts.com *Advance Lifts Inc. furnishes one manual with each unit. Additional manuals are available at $25.00 each. P 1-1...
Page 19: Your Advance Lifts Stretch Wrapper Will Provide You With Many Years Of Trouble Free Service In Return For The Minimal Maintenance Described In This Manual
INTRODUCTION Congratulations, the equipment that you have purchased is of the highest quality. Your Advance Lifts Stretch Wrapper will provide you with many years of trouble free service in return for the minimal maintenance described in this manual. Please be sure that no individual is allowed to operate the stretch wrapper until they have been fully familiarized with operating instructions in this manual.
Page 20 SECTION 3. RESPONSIBILITIES OF OWNERS & USERS Owner responsibility: The owner shall be responsible for: 1. Ensuring that the installation of the Advance Lifts Stretch Wrapper is in conformance with applicable local, state and federal codes and ordinances. 2. Providing a properly maintained stretch wrapper that meets all applicable safety standards.
Page 21 2. An electrical fused disconnect (if required), wiring and fittings for the branch circuit and the appropriate receptacle. While not necessary, Advance Lifts recommends that this unit be connected to a dedicated circuit. Shipping and Packaging Warning: The stretch wrapper is shipped from the factory in one piece.
Page 22 SECTION 5. OPERATING INSTRUCTIONS FILM LOADING SERIES 200 This model is designed to use 20” wide industrial machine film with a 3” core. To load film, rotate the core retainer up, load film on stationary lower retainer then rotate the top retainer back into place to secure film. This unit utilizes a geared mechanical pre-stretch which must be loaded in accordance with the illustration below.
Page 23 SECTION 5. OPERATING INSTRUCTIONS FILM LOADING SERIES 300 This model is designed to use 20” wide industrial machine film with a 3” core. To load film, rotate the core retainer up, load film on stationary lower retainer then rotate the top retainer back into place to secure film. This unit utilizes a geared mechanical pre-stretch which must be loaded in accordance with the illustration below.
Page 24 SECTION 5. OPERATION INSTRUCTIONS CONTROL PANEL - CONTROL FUNCTIONS SERIES 300 & 200 Wrap Mode Selector Switch: Used to select one (1) of the two (2) wrapping modes 1. UP/DOWN Mode starts at the bottom of the load (home position) The Load is wrapped from the bottom to the top and is then wrapped from the top to the bottom.
Page 25 SECTION 5. OPERATION INSTRUCTIONS (CONTINUED) CONTROL PANEL - CONTROL FUNCTIONS Turntable Jog Used to manually rotate the turntable when not in automatic cycle mode. The turntable will rotate when the pushbutton is depressed. Start/Pause Pushbutton This pushbutton is used to start or pause the semiautomatic wrap cycle. Momentarily depress the “START/PAUSE”...
Page 26 SECTION 5. OPERATION INSTRUCTIONS (CONTINUED) CONTROL PANEL - CONTROL FUNCTIONS Carriage Speed Adjustment Knob (Low to High) This knob is used to adjust the speed of the film carriage as it travels up and down the column upright. The speed of the carriage determines the amount of film overlap that is produced during a wrap cycle.
Page 27 SECTION 5. OPERATION INSTRUCTIONS (CONTINUED) WRAPPING LOADS SERIES 300 & 200 1. Place a loaded pallet on the turntable platform making sure that the load is centered. Make sure that there are no obstructions around or under the load. 2. Make sure that the emergency stop button is engaged. 3.
Page 28 SECTION 5. OPERATION INSTRUCTIONS (CONTINUED) FILM SLECTION NOTES ON FILM The SW300 and SW200 stretch wrappers are designed to utilize commonly available machine type stretch film with a 20” width and 3” center core diameter. The proper grade and thickness of film used is dependent upon the wrapping application. There are two general quality and price levels of stretch film: generic and high performance.
Page 29 SECTION 6. MAINTENANCE INSTRUCTIONS SERIES 300 & 200 Read this manual carefully before attempting any maintenance on the stretch wrap machine. CAUTION ! Whenever inspecting the unit or performing maintenance on the unit, be sure to follow OSHA Tag out/Lockout requirements as a minimum precaution to prevent accidental movement of the unit by other personnel.
Page 30: Identification And Label Placement
SECTION 8. IDENTIFICATION AND LABEL PLACEMENT Operating instructions located above control panel. P 8-1...
Page 31 SECTION 8. IDENTIFICATION AND LABEL PLACEMENT 200 Series only, film loading instructions. Located on top of film prestretch carriage. Danger sticker located on prestretch carriage warning of moving gears. Danger sticker located on back panel warning of high voltage. Cautionary sticker located on base frame of unit warning of moving equipment. P 8-2...
Page 32 SECTION 9. TROUBLESHOOTING All Models: FILM BREAKS DURING WRAPPING 1. Quality of film inadequate for pre-stretch applications. Replace film with higher quality film, (see page 5-5 “film notes”). 2. Film damaged. Check film roll for nicks, cuts or scrapes. Damaged film will easily break during pre-stretch.
Page 33 SECTION 9. TROUBLESHOOTING (CONTINUED) TURNTABLE WILL NOT TURN (“JOG” OR “AUTO CYCLE”) 1. No power to equipment. 2. Emergency stop button engaged. 3. Speed setting set too low. 4. Platform being physically restricted by an obstruction. 5. Drive motor failure. 6.
Page 34 Damage incurred in transport is the responsibility of the carrier and is not covered by this warranty. Any damage detected upon receipt of equipment should be immediately reported to the carrier. If you need assistance filing your claim please contact Advance Lifts. P 10-1...
Page 35 SECTION 11. GLOSSARY OF TERMS Banding Putting multiple wraps of stretch film to certain areas of a load in order to reinforce the load. Bottom Wraps The number of revolutions of stretch film that are applied to the bottom of a load. Brake Roller A roller on a film delivery system that creates tension in the film as it is applied to the load.
Page 36 SECTION 11. GLOSSARY OF TERMS Pre-stretch Ratio A measure of how much a film is elongated by the pre-stretch process. Pre-stretch ratio is defined as a percentage change in film length. For example, a pre-stretch ratio of 200 signifies a change in length of +200%. The film length in this case is three times the length it was prior to stretching.
Page 37: Parts Lists
SECTION 12. PARTS LISTS SW200L40 MECHANICAL TURNTABLE ROLLER A-12796 TURNTABLE PIN 035-136 SPROCKET ASSEMBLY 035-132 ELECTRICAL DRIVE MOTOR 024-853 PROXIMITY SENSOR 015-352 SIEMENS PLC 038-377 CONTROL PANEL A-12811 PHOTO EYE 038-265 SW300H60 MECHANICAL TURNTABLE CASTER 015-724 TURNTABLE SPROCKET ASSEMBLY 035-132 ELECTRICAL DRIVE &...
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This manual is also suitable for:

Sw100l40 Sw10h60 Sw125l40 Sw125h60 Sw150l40 Sw150h60 ... Show all