Table of Contents
Related Manuals for Alpego TT97
Summary of Contents for Alpego TT97
- Page 1 Cod: D14646/5 OWNERÊS MANUAL From Serial No.: 33930 To serial No.: Copyright ©2009 della Alpego spa ® All rights are reserved. Any re production or unauthorized use are specifically forbidden without the written permission of Alpego spa...
- Page 2 MACCHINE ED ATTREZZATURE PER LA 36053 GAMBELLARA VICENZA ITALIA LAVORAZIONE DEL TERRENO , SINGOLE VIA TORRI DI CONFINE , 6 E COMBINATE TEL. 0444/646100 - FAX 0444/646199 DISSODATORI, COLTIVATORI E-mail: info @ alpego.com ERPICI ROTANTI FRESATRICI – Internet: www.alpego.com TRIVELLE CAP.
- Page 3 Carefully read this manual, before using the machine; The knowledge of its contents is essential for the safe use of the implement and it must be kept throughout the lifespan of the machine. We thank you for purchasing our machine, you have chosen a high-quality product, guaranteed by an experience of dozens of years.
- Page 4 FOREWORD The machine is meant for professional operators. Only specialized operators are allowed to use it. Use of the machine is forbidden to minors, illiterate people or to people with physical or mental handicaps. The use of this machine is forbidden to people who are not in possession of a valid and adequate driver’s license or are not sufficiently informed or trained.
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Page 5: Table Of Contents
1.4 Identification of the machine TECHNICAL SPECIFICATIONS 2.1 Description of the machine 2.2 Components of the shredder 2.3 Chart of technical data TT93 2.4 Chart of technical data TT97 2.5 Identification of the univarsal joint SAFETY RULES 3.1 Safe Use of the Machine 3.2 Safe Maintenance... -
Page 6: General Information
1 - GENERAL INFORMATION 1.1 PURPOSE OF THE MANUAL This manual has been written by the Manufacturer of the machine and is an integral part of the documents accompanying the machine. The manual defines the purposes for which the machine has been produced, specifying its correct use and the limits of the same. -
Page 7: Description Of The Machine
2 - TECHNICASL SPECIFICATIONS 2.1 DESCRIPTION OF THE MACHINE Shredders are machines having a rotor which is driven by the tractor PTO through a universal joint and through the gear box and the lateral belt transmission . They are used for the maintenance of green areas or the direct shredding on the soil where they chop up organic residues of what is left of the crops (grassy residues). -
Page 8: Chart Of Technical Data Tt93
2 - TECHNICAL SPECIFICATIONS CHART OF TECHNICAL DATA TT93 MOD. TECHNICAL DESCRIPTION TT93 TT93 TT93 TT93 Model - 160 - - 200 - - 230 - - 250 - Working width Power required (HP) 40/100 50/100 60/100 70/100 Blades (n°) - Page 9 2 – TECHNICAL SPECIFICATIONS 2.4 CHART OF TECHNICAL DATA TT97 MOD. TECHNICAL DESCRIPTION TT97 TT97 TT97 Model -280- -300- -320- Working width Required power (HP) 90/160 90/160 90/160 Blades (No.) Power of gearbox with free wheel (HP) Transmission belts (No.) Overall width (cm) Overall depth...
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Page 10: Identification Of The Univarsal Joint
It is forbidden to replace it with other universal joints differing from the original. Carefully read the directions given in the manual attached to the universal joint. TE CHNICAL DATA OF THE UNIVERSAL JOINTS Machine Type Code TT93-160 A6900-1”3/8 z = 6 1”3/8 z = 6 MO6951 TT93-200 A6900-1”3/8 z = 6 1”3/8 z = 6... - Page 11 SAFETY RULES 3.1 SAFE USE OF THE MACHINE Read the owner’s manual carefully before starting-up, before using the machine and before carrying out maintenance operations on the equipment. The manufacturer cannot be held responsible for injuries caused to people and animals, or damage caused because the safety regulations have not been observed by the user.
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Page 12: Safety Rules
SAFETY RULES Do not let the implement run when raised (off the ground). While working do not turn bends while the machine is set in the ground. Never work in reverse gear. Always lift it off the ground when you change directions or drive in reverse gear. - Page 13 SAFETY RULES If the tractor being used does not have a sound-proof and pressurized cab, the operator must use individual protecting gear: Earmuffs , if the sound exceeds the levels allowed Dust-protecting mask, if, because of the material being treated or of a very dusty soil, or because the machine is open, a large amount of dust is raised.
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Page 14: Clothing
3 SAFETU RULES 3.3 CLOTHING Always put on clothes protecting the body with no hanging parts that could get entangled in moving components. Remove watches, rings, necklaces, etc. that could cause injury in dangerous situations. Tie up long hair into a ponytail. -
Page 15: Sound Level
3 SAFETU RULES Indicates the danger of being crushed by turning D02614 belts and pulleys Indicates the danger caused by pressurised oil if D02624 the hydraulic pipes break. Consult the instruction manual before repairing the hydraulic system. Indicates the danger caused by excessive noise D08155 during while working 3.6 SOUND LEVEL... -
Page 16: Machines Supplied Partly Assembled
4 ASSEMBLY 4.1 LIFTING THE MACHINE The lifting and transport operations must be performed with means suited to the weight of the machine. Hook the machine as shown in the picture and then transport it. During the latter operation the machine should not be lifted more than 200 mm off the ground. -
Page 17: Checking The Lifting Capacity And The Stability Of The Tractor
4 ASSEMBLY 4.4 OF THE UNIVERSAL JOINT The angle of inclination of the working universal joint must be as small as possible (no more than 10 ÷ 15 degrees). This will improve the lifespan of both the universal joint and of the machine (see picture). Since the universal joint is an organ which rotates at a rather high speed, during its calibration it undergoes a balancing adjustment: any modification following this operation may impair the performance of the machine, as well as the performance of the universal joint itself. -
Page 18: Assembly Of Roller Scraper
ASSEMBLY At least 20% of the total tractor/implement mass Tractor wheel inter-axis i =……………… m should bear on the front bridge of the tractor. It should be remembered, however, that stability can Distance between the front d =………………m improved with right choice axis and the front ballast... -
Page 19: Directions For Use
5 DIRECTIONS FOR USE 5.1 ADJUSTMENT OF THE WORKING DEPTH Lift the implement off the ground and adjust the working height. Adjust the position of the machine with the lifting device, making sure that the machine is horizontal or only slightly higher at the front, in order to make the intake of the material to be shredded easier. -
Page 20: Side Shift
5 – DIRECTIONS FOR USE 5.2 SIDE SHIFT The shredder may be complete with a manual or hydraulic side-shift of the frame of the 3-point hitch. This side-shift is used when working close to ditches or in crops requiring the machine to be displaced laterally. * MECHANICAL SIDE-SHIFT (with a telescopic tube) The mechanical (or manual) side shift is to be set when the machine is standing still and not mounted on the tractor... -
Page 21: Rear Wheels
5 – DIRECTIONS FOR USE 5.3 REAR WHEELS (option) The machine may be supplied (or equipped later) with a pair of rear wheels which are used to adjust the working height. If these are mounted on the machine, it is necessary to remove the rear roller, since the wheels would not fulfill their task if this were left on. -
Page 22: Storage
5 – DIRECTIONS FOR USE 5.5 USE After all the operations previously described have been performed, start the tractor engine while keeping the machine slightly off the ground and engage the PTO with the engine turning at a slow rate. As the tractor begins to move forward, gradually lower the machine to the ground and increase the engine rpm. - Page 23 5 – DIRECTIONS FOR USE 5.9 PROBLEMS AND PROBLEM SHOOTING - If, while working, you notice strange sounds coming from the machine, stop and make sure you have restored the correct working conditions - To work with a machine which does not perform correctly causes dangerous situations for the user. Working on a hillside Whenever possible work “uphill”...
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Page 24: Further Advice For The Tractor Driver
5 - ISTRUZIONI PER L’USO 5.10 FURTHER ADVISE TO THE TRACTOR DRIVER Problem Cure 1 Lift the machine slightly off the ground by adjusting the height through the wheels (the blades of the shredder should never touch the ground) The material to be shredded is minced too small 2 Increase the driving speed 1 Slightly lower the machine to the ground... -
Page 25: Maintenance
6 - MAINTENANCE 6.1 CHECK-UPS AND CONTROLS During the first 8 hours of work it is advisable to check the tightness of all the nuts and bolts, since the stress generated while the machine is working creates a settling of its structure. If necessary tighten according to the chart and repeat this check-up every 50 working hours 10.9 12.9... -
Page 26: Lateral Transmission
6 - MAINTENANCE 6.2 LATERAL TRANSMISSION The transmission of the driving motion to the rotor occurs through belts with adjustable pulleys. In order to prevent the belts from slipping or from malfunctioning, check the tension of the transmission belts. Tensioning the transmission belts In order to do this, make sure that the engine is switched off: Remove the screws holding the protecting cover in place and remove it by pulling it ;... -
Page 27: Lubrication
6 - MAINTENANCE 6.3 REPLACING THE BLADES OR THE HAMMERS In order to replace the hammers it is necessary: To place the machine mounted on the tractor on a flat surface With the lifting system of the tractor lift the machine as high as possible from the ground Place adequate props under both ends of the machine Turn off tractor engine and pull hand-brake Replace blades and tighten forcefully the bolts with the nuts that hold them (tightening torque 50Nm) - Page 28 6 - MAINTENANCE Every 8 hours : Grease the yokes of the universal joint Grease the rotor bearings Check the tightness of the bolts Check the tension of the belts Every 50 hours : Check the oil level in the gearbox Every 400 hours : Change the oil in the gearbox completely , by discharging all the oil through the discharge cap placed under the gearbox...
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Page 29: Chart Of The Lubricants To Be Used
6.6 CHART OF THE LUBRICANTS TO BE USED ( L.= liters ) OIL: Spot to be Model Reference Product International specs Viscosity of alternative product lubricated (Quantity) (first filling by Alpego) of alternative product TT93-160 (L.1,9) TT93-200 (L.1,9) TT93-230 (L.2,0) Pakelo GEAR OIL TT93-250... -
Page 30: Options
7 - OPTIONS The machine can be equipped with different options: please, keep in mind that each option added modifies the weight of the machine. Therefore, make sure that the stability of the tractor is not compromised... - Page 32 USAR SIEMPRE REPUESTOS ORIGINALES ALPEGO s.p.a Sede Amministrativa: Via Torri di Confine, 6 36053 GAMBELLARA (VICENZA) – ITALY Sede Legale: Via Giovanni e Giuseppe Cenzato, 9 36045 LONIGO (VICENZA) – ITALY Tel: 0444/646100 – fax: 0444/646199 E-mail: info @ alpego.com Internet: www.alpego.com...
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