Alpego TR46 Series Manual Of Use And Maintenance
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Alpego TR46 Series Manual Of Use And Maintenance

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GB
SHREDDER RANGE
Cod:
D07666/12
da matr:
33930
MANUAL OF USE AND MAINTENANCE
EN
a matr:
Copyright ©2009 by Alpego srl ®
All rights reserved. Any reprinting or unauthorized use without the written permission of Alpego srl is expressly prohibited.

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  • Page 1 SHREDDER RANGE Cod: D07666/12 da matr: 33930 MANUAL OF USE AND MAINTENANCE a matr: Copyright ©2009 by Alpego srl ® All rights reserved. Any reprinting or unauthorized use without the written permission of Alpego srl is expressly prohibited.
  • Page 2 ALL DATA CONTAINED IN THIS MANUAL IS ONLY FOR INFORMATION PURPOSES AND CAN BE VARIED BY THE MANUFACTURER WHO HAS NO LIABILITY FOR TECHNICAL ERRORS OR OMISSIONS. ALPEGO s.p.a. Via Torri di Confine, 6 36053 GAMBELLARA - VICENZA - ITALY tel. 0444/646100 - fax 0444/646199 E-mail: info @ alpego.com Internet: www.alpego.com...
  • Page 3 PREMISE The machine is intended for professional use, it MUST be used only by trained operators. Minors, illiterate persons, or people in altered physical or psychic conditions can not make use of such machinery. It can not be used by insufficiently informed persons or by untrained personnel or without having the appropriate driving licence.
  • Page 4 INDEX GENERAL INFORMATION 1.1 Purpose of the manual 1.2 Documentation attached to the machine 1.3 Guarantee 1.4 Machine Specifications TECHNICAL SPECIFICATIONS 2.1 Description of machine 2.2 Shredder components 2.3 Technical data Chart 2.4 P.T.O. Shaft Specifications SAFETY NORMS 3.1 Safe use 3.2 Maintenance in safety 3.3 Safety Equipment 3.4 Ecology...
  • Page 5 1 - GENERAL INFORMATION 1.1 PURPOSE OF THE MANUAL This manual has been prepared by the machine manufacturer and it is an integral part of the documentation that comes with the machine. This manual explains in detail the purposes of the machine; it establishes its correct use and limitations of use. The indications explained in this manual must be constantly applied to guarantee the maximum safety to the people using the machine, its cost-effective operation and a longer duration of the machine.
  • Page 6 2 - TECHNICAL SPECIFICATIONS 2.1 DESCRIPTION OF THE MACHINE Shredders are machines with a rotor, operated by the power unit of the tractor by means of a P.T.O. shaft and through an overdrive unit and belt side transmission. They are used for maintenance of green areas or direct crushing of organic residues of cultivations (both grass and wood) on the ground.

  • Page 7: Technical Description

    2 - TECHNICAL SPECIFICATIONS 2.3 TECHNICAL CHART DATA MOD. “Y” BLADE “L” HAMMER TECHNICAL DESCRIPTION Model -100- - 120 - - 140 - - 160 - Working width HP Needed (HP) 10/35 20/35 25/35 30/35 Blades (No.) Hammers (No.) Power multiplier with free (HP) wheel Transmission with belts...
  • Page 8 2 - SPECIFICHE TECNICHE MOD. “Y” BLADE “L” HAMMER TECHNICAL DESCRIPTION Model -120- - 140 - - 160 - - 180 - Working width HP Needed (HP) 25/50 32/50 38/50 44/50 Blades (No.) Hammer s (No.) Power multiplier with free (HP) wheel Transmission with belts...

  • Page 9: Specifiche Tecniche

    2 - SPECIFICHE TECNICHE TR15 MOD. “Y” BLADE “L” HAMMER TECHNICAL DESCRIPTION TR15 TR15 TR15 TR15 TR15 Model - 120 - - 140 - - 150 - - 160 - - 180 - Working width HP Needed 25/45 30/50 35/55 40/60 40/60 (HP)
  • Page 10 2 – TECHNICAL SPECIFICATIONS MOD. TR20 “L” HAMMER “Y” BLADE TECHNICAL DESCRIPTION Model TR20 TR20 TR20 TR20 TR20 - 120 - - 140 - - 160 - - 180 - - 200 - Working width HP Needed (HP) 25/50 30/60 40/65 40/70 45/70...
  • Page 11 2 - TECHNICAL SPECIFICATIONS MOD. TR26 “Y” BLADE “L” HAMMER TECHNICAL DESCRIPTION Model TR26 TR26 TR26 TR26 - 140 - - 160 - - 180 - - 200 - Working width Hp Needed (hp) 40/65 45/70 50/75 55/80 Blades (No.) Hammers (No.) Power multiplier with free wheel...
  • Page 12 2 – TECHNICAL SPECIFICATIONS MOD. TR36 “Y” BLADE “L” HAMMER TECHNICAL DESCRIPTION TR36 TR36 TR36 TR36 TR36 TR36 Model - 160 - - 180 - - 200 - - 220 - - 240 - - 280 - Working width Hectares / hour (theoretical) HP Needed (hp) 40/50...
  • Page 13 2 – TECHNICAL SPECIFICATIONS TR46 MOD. “L” HAMMER “Y” BLADE TECHNICAL DESCRIPTION TR46 TR46 TR46 TR46 Model - 200 - - 220 - - 240 - - 280 - Working width Hectares / hour (theoretical) HP Needed (hp) 55/60 60/65 65/70 60/80 Blades...
  • Page 14 2 – TECHNICAL SPECIFICATIONS MOD. TR60 “L” HAMMER “ Y ”BLADE TECHNICAL DESCRIPTION Model TR60 TR60 TR60 - 280- - 280S - - 280YS - Working width Hectares / hour (theoretical) 70/150 70/150 HP Needed (hp) 70/150 Blandes (n°) Hammers (n°) Power multiplier with free wheel (hp)
  • Page 15 2 – TECHNICAL SPECIFICATIONS MOD. TR70 “L” HAMMER “Y” BLADE TECHNICAL DESCRIPTION Model TR70 - 320- Working width Hectares / hour (theoretical) Hp Needed (HP) 100/160 Blades (No.) Hammers (No.) Multiplier Power with free wheel (HP) Transmission belts (No.) Width (cm) Depth (cm)
  • Page 16 2 – TECHNICAL SPECIFICATIONS 2.4 SPECIFICATIONS OF THE JOINT P.T.O. SHAFT The P.T.O. shaft must operate at a minimum angle (should not exceed 10-15 degrees) to protect both shaft and machine duration. When worn out or broken, replace the P.T.O. shaft with a new one marked "CE". Do not make changes or adjustments on the P.T.O.

  • Page 17: Safety Norms

    3 - SAFETY NORMS 3.1 SAFE USE Read the use and maintenance manual carefully before proceeding with start up operations, the use and maintenance of the machinery. The manufacturer declines responsibilities for any damages caused to people, animals or objects due to non- observance of the safety norms.
  • Page 18 3 - SAFETY NORMS Avoid machine running on empty (out of the ground). During operation, avoid turns with the machine driven into the ground and avoid working reverse. Lift machine when changing direction or changing gears. During transportation, or whenever lifting of machine is necessary, the hydraulic lifter of the tractor must be set in a way that the machine cannot be lifted from the ground over 30 cm.
  • Page 19 3 - SAFETY NORMS If the tractor hasn’t a sound-proofed and air conditioned cab, it is necessary that the operator uses individual protective equipments: - Protective bonnet for the noise, if it exceeds the level of exposure expected by the normative or local laws.

  • Page 20: Safety Signs

    3 - SAFETY NORMS 3.3 STREET CIRCULATION If necessary the machine can be transported on road coupled to the tractor; the operator must verify, confront and to adapt the equipment for the full respect of the Norms of the Rule of the Road in the country of it is used . Pay attentions to: 1.

  • Page 21: Noise Level

    3 - SAFETY NORMS figure Code indications Danger! Turn off the tractor and remove the D02615 ignition key during maintenance operations Danger! It is absolutely forbidden to climb onto D02609 the machine when it is working Danger! Risks of cuts or twisting when belts and D02614 pulleys are in rotation Danger! due to oil pressure in case of breaking...

  • Page 22: Installation

    4 - INSTALLATION 4.1 HOISTING OF THE MACHINE Machine hoisting and transportation must be done only by means of a suitable vehicle that can sustain the weight of the machine. Hook machine as shown in the following figures and go ahead with the transportation of the machine. During this operation, the machine must not be hoisted more than 200 mms from the ground.
  • Page 23 4 - INSTALLATION 4.4 CONNECTION OF THE P.T.O. JOINT The angle of the P.T.O. shaft position must be at the minimum (not exceeding 10°–15°), by respecting such position both shaft and machine will definitely last longer (see fig. below). CONNECT THE UNIVERSAL JOINT WITH A P.T.O. HAVING R.P.M.
  • Page 24 5 - INSTRUCTIONS FOR USE 5.1 REGULATION OF WORKING DEPTH Lift machine from the ground and check the height of cut. Adjust machine with the lifter ; make sure that the machine is in a horizontal position, or slightly higher at the front, to facilitate entry of material.
  • Page 25 5 - INSTRUCTIONS FOR USE 5.3 SHIFTING The shredder can be equipped with a mechanical or hydraulic side movement of the three-point-hitches chassis. This move is necessary when working near ditches or with crops that require the machine to move sideways. •...
  • Page 26 5 - INSTRUCTIONS FOR USE 5.4 USE OF THE DEFLECTING TAILGATE TR26 / TR36 / TR46 The flail-mowers Mod. TR26, TR36 and TR46 are provided with a deflecting tailgate which can be adjusted at different positions, so that it is possible to perform a specific type of work, depending on the material to be mulched.
  • Page 27 5 - INSTRUCTIONS FOR USE 5.5 USE After going through all the previously described procedures, start up the tractor and keep the machine slightly lifted off the ground, insert the P.T.O. shaft and keep motor at a low speed. Once you start moving forward with the tractor, start lowering the machine towards ground level and lead motor to normal speed.
  • Page 28 5 - INSTRUCTIONS FOR USE INCONVENIENCES AND CAUSES Inconvenience cause remedy excessive vibrations 1 breakage or excessive wear and tear of replace the worn out or cracked parts the blades or hammer blades 2 blockage of blades or hammers on the clean and grease pivots pivot 3 unsuitable balancing of the rotor...

  • Page 29: Checks And Controls

    6 - MAINTENANCE 6.1 CHECKS AND CONTROLS During the first 8 hours of use, it is important to check the tightness of all the bolts since the effort during working procedures creates a settlement of the whole structure. This control should be done every 50 working hours and the instructions of the following chart should be followed.

  • Page 30: Maintenance

    6 - MAINTENANCE Loosen screws A and B (see photo), increase or decrease the tension of the belts adjusting screw C. Try to keep shaft D always in a horizontal position. When regulating the tension in the belts, watch out for levelling of the pulleys. Press strongly with a weight of 6 kg on the belt;...
  • Page 31 6 - MAINTENANCE...
  • Page 32 6.6 LUBRICATING/ GREASING CHART TO BE USED (L = litres) OIL: International lubrication Type Reference Oil viscosity index of specifics of (Quantity) (first fill from Alpego) alternative product point alternative product T10 (L…. ) T20 (L…. ) TR15 (L.1.0) TR20 (L.1.3) TR26 (L.1.5) TR36 140-180 (L.1.5)
  • Page 33 7 - ACCESSORIES The machine can be delivered with different accessories; since every tool has a different weight, the weight of the machine can vary and therefore it is strongly advised to verify that the stability of the tractor is never compromised.
  • Page 34 EMPLOYEZ TOUJOURS LES PIECES DE RECHANGE ORIGINALES IMMER DIE ORIGINAL-ERSATZTEILE VERWENDEN USE ALWAYS ORIGINAL SPARE PARTS ALPEGO s.r.l. Via Torri di Confine, 6 36053 GAMBELLARA - VICENZA - ITALY tel. 0444/646100 - fax 0444/646199 E-mail: info @ alpego.com Internet: www.alpego.com...

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