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Table of Contents
Related Manuals for Agromehanika AGS 3000 Series
Summarization of Contents
Instructions for Safe Operation and Safety Warnings
Safety measures
General guidelines and essential precautions for safe operation and user safety.
Considering the safety rules
Instructions on reading safety rules, checking machine labels, and operator knowledge.
Be prepared for danger
Ensuring readiness for potential hazards like fire, with first aid and emergency contacts.
Unauthorized people
Prohibiting unauthorized persons from operating or riding on the machine due to safety risks.
Safety when handling chemical agents
Precautions for handling chemical agents, including personal protective equipment and safe practices.
Evaluation of danger signs according to danger
Understanding and interpreting danger signs on chemical agent packaging for risk assessment.
Mechanical safety
Guidelines for safe operation related to machine components, tires, pressure, and security.
Danger caused by liquids under high pressure
Awareness of injuries from high-pressure liquid leaks and precautions for hydraulic systems.
Working place of the machine operator
Requirements for the operator's age, health, knowledge, and safe working area.
Personal protection
Recommendations for operator attire and protection equipment for safe working practices.
Breathing protection
Guidance on selecting and using appropriate breathing filters and masks for chemical protection.
Skin protection
Recommendations for wearing protective clothing like gloves, boots, and overalls against chemical exposure.
Maintenance of the protection equipment
Procedures for cleaning and storing personal protection equipment for continued effectiveness.
Safe operation
Checks and practices for safe machine operation, including weather conditions and pre-operation checks.
Safe maintenance
Guidelines for performing maintenance safely, including power disconnections and cleaning.
Driving along roads and streets
Safety rules and considerations for transporting the sprayer attached to the tractor on public roads.
Procedures in the case of accidents with chemicals
Immediate actions and first aid for accidental contact with chemicals or suspected poisoning.
Rules regarding to use of spraying appliances
General rules and familiarization required for the proper use of spraying appliances.
Labels with Safety Precautions and Instructions for Use
Safety and Warning Labels
Overview and explanation of various safety and warning labels found on the machine and in the manual.
Description
Lifting points
Instructions for safely loading and unloading the sprayer using designated lifting points.
Identification number of the sprayer
Details on the identification plate of the sprayer, including manufacturer and product specifications.
Identification number of the pump
Information on the pump's identification plate, including model, flow, and pressure ratings.
Identification number of the sprayer boom
Details of the sprayer boom's identification plate, listing product type, model, and specifications.
Components of the sprayer
Visual identification and labeling of the main components of the sprayer system.
Additional equipment
Listing and description of optional accessories available to enhance sprayer functionality and operation.
Function scheme of the sprayer
Diagram illustrating the hydraulic and fluid flow schematic of the sprayer system.
How to Connect the Sprayer to the Tractor
Mounting the drive shaft (cardan shaft)
Procedure and safety instructions for connecting the PTO drive shaft (cardan shaft) to the tractor.
Operator's safety
Essential safety measures and recommendations for operators during cardan shaft mounting.
Connection of the cardan shaft
Step-by-step guide and diagrams for correctly connecting the cardan shaft to the tractor and sprayer.
Detailed Description of Sprayer's Components
Sprayer undercarriage
Description of the sprayer's undercarriage construction, material, and corrosion protection.
Adjustable track width
Explanation of the sprayer's axle system, drum brakes, and track width adjustment.
Main reservoir
Details on the main reservoir's material, design for cleaning, measuring scale, and cover.
Reservoir partitions
Information on internal reservoir reinforcements and the mixing nozzle mounting.
Ablution reservoir
Purpose and usage of the ablution reservoir for cleaning the sprayer and components.
Reservoir for washing of hands
Description of the reservoir for washing hands, its capacity, and water suitability.
External filling of reservoirs
Procedure for external filling of reservoirs, including non-return valve and air escape.
Mixing nozzle
Function and mounting of the mixing nozzle for effective mixture preparation in the reservoir.
Mixing pump C200
Details on the standard centrifugal mixing pump, its connection, and maintenance.
Ablution nozzle for washing the reservoir
Description of the ablution nozzle used for cleaning the internal walls of the main reservoir.
Description of valve adjustment for spraying or cleaning
Guidance on adjusting valves for spraying and detailed procedures for complete sprayer cleaning.
Spraying
Procedure for setting valves and regulator for optimal spraying operation.
Complete cleaning of the sprayer
Detailed steps for thoroughly cleaning all internal parts of the sprayer after use.
Partial cleaning of the sprayer
Procedure for partial cleaning of the sprayer's filter, pump, and nozzles without altering concentration.
Filling container
Description of the filling container for mixing insecticide, its components, and operation.
Functioning of the filling container
Step-by-step instructions on how to use the filling container for mixing and transferring substances.
Suction filter
Details about the suction filter, its function, and the procedure for cleaning the filter insert.
Cleaning the filter insert (4)
Instructions for disassembling, cleaning, and reassembling the suction filter insert.
Set for external cleaning of the spraying appliance (additional equipment)
Description of an optional set for external cleaning, including its components and connection.
Washing out the insecticide from the sieve (additional equipment)
Explanation of an accessory for washing insecticide from the sieve and its operation.
Valve for washing the packaging (additional equipment)
Description of a valve for washing chemical agent packaging and its connection and operation.
Suction basket with a suction hose (additional equipment)
Details on the suction basket and hose for drawing liquids from sources like ponds.
Marker (additional equipment)
Information regarding the optional marker accessory, including mounting instructions.
Mounting (separate mounting)
Instructions for separately mounting the marker reservoir, compressor, and nozzles.
Satellite navigation (additional equipment)
Information on the optional satellite navigation system and its integration with the sprayer's control.
Hand brake
Description of the sprayer's standard hand brake, its function, and activation.
Air brakes (additional equipment)
Details on optional air brake systems, including single and double pipe configurations.
Single pipe system (018.20.170)
Explanation of the single pipe air braking system connection and operation.
Double pipe system (018.20.167)
Explanation of the double pipe air braking system connection and operation.
Lights signalisation (020.60.014)
Description of the lighting system components for the spraying boom and tractor connection.
Pumps
Check before using the appliance
Pre-operation checks for the pump, including oil level, air pressure, and suction line integrity.
Use
Instructions for operating the pump, including priming, pressure limits, and RPM.
After use
Procedures for pump maintenance after use, including cleaning and winter protection.
Piston membrane pump bm 150/20
Technical specifications and interval checks for the BM 150/20 piston membrane pump.
Oil change
Procedure and schedule for changing the pump's oil and replacing membranes.
Membranes checks for BM 150/20 pump
Instructions for inspecting pump membranes, cleaning internal parts, and refilling oil.
What to do in case of a damaged membrane
Symptoms and actions to take in case of a damaged pump membrane.
Maintenance
General maintenance recommendations for the pump after each use and at the end of the season.
Spraying Booms 18m-H, 21m-H, 24m-H
Properties of spraying booms 18, 21, 24,m-H
Overview of features and properties of the 18m-H, 21m-H, and 24m-H spraying booms.
Dimensions of the sprayer and the boom
Diagrams and labels indicating the physical dimensions of the sprayer and its boom.
Components for controlling the boom
Identification and explanation of components used for controlling the spraying boom's functions.
Outline 18m-H
Diagram and layout of the control components for the 18m-H spraying boom system.
Outline 21m-H in 24m-H
Diagram and layout of the control components for the 21m-H and 24m-H spraying boom systems.
Control panel
Detailed illustration and explanation of the sprayer boom control panel functions and layout.
Connecting electrical cables
Instructions and diagrams for connecting the electrical cables for the boom control system.
Connecting hydraulic pipes with connecting clamps
Procedure for connecting hydraulic pipes using specified clamps for the boom system.
Components functions and description
Explanation of component functions, signs, and technical/working characteristics.
The meaning of sign on outlines and figures
Key to understanding symbols and signs used in diagrams and figures related to boom components.
Technical and working characteristics
Summary of technical specifications and operating characteristics for the boom control system.
Description of control panel functions
Detailed explanation of each function available on the sprayer boom control panel.
Connecting the sprayer to a tractor
Reference to chapter 7 for instructions on attaching the sprayer with the boom to the tractor.
Connections to the tractor
Details on connecting the control panel and hydraulic systems to the tractor's power and hydraulics.
Transport protections
Information on mechanical guards that secure the spraying boom during transport.
Mechanical guards that connect the sprayer and the spraying boom
Description and visual examples of mechanical guards securing the boom to the sprayer.
Mechanical guards that prevent the arms to open when in transport position
Explanation of mechanical guards preventing boom arms from opening during transport.
Mechanical guards that prevent the arms to open when in transport position for the spraying boom 18m-H
Specific mechanical protection details for the 18m-H boom arms during transport.
Protection against closing the first arms
Description of mechanisms preventing accidental closing of the first boom arms.
Setting in the driving position and starting up
Instructions for initial setup and preparation of the sprayer and boom for operation.
Installing the guiding sheet metal for pipes and electrical conductors
Procedure for installing guiding sheet metal for pipes and conductors on the boom.
Installing the lifting cylinder
Step-by-step guide for installing the lifting cylinder for the spraying boom.
Properties of spraying booms 18m-H, 21m-H, 24m-H
Detailed properties of the hydraulic spraying booms, including components and functions.
Hydraulic lifting
Explanation of the hydraulic lifting system for the boom, including safety features.
Laterally foldable arms
Description of the boom's lateral folding capability for reduced transport width and height.
Single point clamping of the spraying boom and lateral stabilization
Details on the single-point clamping system for boom stability and movement.
Hydraulic blockade and shock absorption
Explanation of the hydraulic blockade and shock absorption system for boom stability and safety.
Hydraulic levelling
Description of the hydraulic levelling system for adjusting boom position and terrain parallelism.
Adjustable guides
Information on adjustable cart guides designed to eliminate clearance and ensure smooth operation.
Pneumatic suspension of the spraying boom
Explanation of the pneumatic suspension system for the boom, including filling and pressure.
Safety arm and spring slider
Description of safety features like the safety hinge and spring slider for boom protection.
Shoulder and arm hinges
Details on the shoulder and arm hinge mechanisms, including bearings and lubrication points.
Arm opening mechanism
Explanation of the hydraulic cylinder and triangular mechanism for boom arm opening.
Setting the speed of hydraulic cylinders
Instructions for adjusting the speed of hydraulic cylinders using blocking valves and dampers.
How it works
General explanation of how to operate the spraying boom, including safe practices.
Opening the spraying boom
Step-by-step instructions for safely opening the spraying boom from transport to working position.
Closing the spraying boom
Procedure for safely closing the spraying boom and preparing it for transport.
Working with closed arms on one side
Instructions for operating the boom with one side of the arms closed, including safety adjustments.
Spraying sections and nozzles
Explanation of boom sections, nozzle arrangement, and connection schemes for spraying.
Connection scheme
Diagram illustrating the connection scheme of spraying sections and nozzles on the boom.
Sections arrangement
Table detailing the arrangement of spraying sections and the number of nozzles per section.
Spraying pipes
Description and identification of different spraying pipes used in the boom system.
Nozzle holders
Details on multistage nozzle holders, their fixing, and anti-dripping valve features.
Maintenance
Cleaning the sprayer
Comprehensive instructions for cleaning the sprayer after each use, including detergent use and environmental considerations.
Maintenance and storage after use
Procedures for preparing the sprayer for storage, including thorough cleaning and checks.
Hoses
Checking hose tightness and junctions, and replacing damaged hoses.
Paint
Instructions for cleaning paint corrosion and applying new paint to protect the sprayer.
Reservoir
Ensuring the reservoir is free of insecticide residue and that the outflow valve is open for storage.
Pressure regulator
Protecting the pressure regulator from moisture and dust, and greasing moving parts.
Hose junctions
Identifying reasons for bad sealing in hose junctions and their correction.
Drive shaft-cardan
Checking and maintaining the cardan shaft, its safety pin, and protective cover.
Bolts
Importance of checking and tightening bolts, pins, and safety pins, referring to torque tables.
Pump
Cleaning and preparing the pump for storage, including checks and potential repairs.
Other parts
Cleaning, checking, and replacing vital parts like filter inserts, sieves, and accessories.
The procedure to protect the spraying device with an anti-freezing agent
Instructions for protecting the sprayer and its components from freezing using antifreeze.
Possible errors
Table listing common errors, their possible causes, and recommended checks or repairs.
Technical Data
Characterization
Overview of the spraying appliances, including model names, capacities, and types.
Materials and recycling
Information on the materials used for sprayer components and guidelines for recycling.
Technical sheet
Detailed technical specifications for AGS 2000/3000 EN/H sprayers and boom types.
AGS 2000-3000 EN/H, (18m-H, 21m-H, 24m-H)
Technical data tables for AGS 2000/3000 EN/H sprayers with different boom widths.
AGS 2000-3000 EN/H, (15MY-H, 16MY-H, 18MY-H)
Technical data tables for AGS 2000/3000 EN/H sprayers with MY boom types.
Disposal of the sprayer
Instructions for safely disposing of the spraying appliance and its components according to regulations.
Connection for pressure measuring
Procedure for connecting a manometer to the pressure regulator for pressure measurement.
Measurement of liquid flow rate through the nozzle
Method for measuring liquid flow rate through individual nozzles for calibration.
Connection for flow rate measuring of the pump
Instructions for connecting a flow meter to measure the pump's flow rate.
Other technical data
Additional technical data related to spraying performance on flat surfaces and slopes.
General Instructions for Spraying
Types of nozzles in agriculture
Overview of different nozzle types used in agriculture and their applications.
Nozzles with flat jet
Description of flat jet nozzles, their use for herbicides, and recommended operating parameters.
Whirl nozzles
Description of whirl nozzles, their characteristics, and suitability for fungicides/insecticides.
Wind influence
Guidelines for spraying in windy conditions and minimizing drift.
Water consumption during spraying
Factors affecting water consumption and recommended quantities for different spray agents.
Tables
Introduction to using tables for nozzle selection and calculating spraying parameters.
Using the tables
Examples demonstrating how to select nozzles and driving speed using provided tables.
Different calculations
Formulas and methods for calculating water consumption and nozzle flow rates.
Combination Matrix
Combination matrix AGS 2000 EN/H (18m-H, 21m-H, 24m-H)
Matrix showing compatibility of standard and optional equipment for AGS 2000 EN/H sprayers.
Combination matrix AGS 2000 EN/H (15MY-H, 16MY-H, 18MY-H)
Matrix detailing equipment compatibility for AGS 2000 EN/H sprayers with MY boom types.
Combination matrix AGS 3000 EN (18m-H, 21m-H, 24m-H)
Matrix showing equipment compatibility for AGS 3000 EN sprayers with different boom widths.
Combination matrix AGS 3000 EN (15MY-H, 16MY-H, 18MY-H)
Matrix indicating equipment compatibility for AGS 3000 EN sprayers with MY boom types.
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