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Manuals
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GE Manuals
Air Compressor
H302 Series
Operating manual
GE H302 Series Operating Manual
High speed reciprocating compressors
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
List of Forms
List of Tables
Chapter 1: Getting Started
Customer Service
Documentation
Request Access to the Website
Compressor News Bulletins
Operating Manuals
Give Feedback
Parts
Safety Advisories
Types of Safety Advisories
Safety Symbols
F Ig Ur E 1 Safety Symbols
Technical Support
Training
Warranty
Chapter 2: Introduction
H 301/302 Series Frame/Running Gear Assembly
H 30 Series Cylinder Assembly for H Series Frames
Commissioning Report
Components of the H 301/302 Series
Fi Gu Re 2 H 301/302 H Series Compressor Components
High Speed Reciprocating Compressor - Startup Report
Startup Report
Pre-Startup Checklist
Post-Startup Checklist
Gas Compressor Record
Crankshaft Rotation
Fi Gu Re 3 Crankshaft Rotation
Chapter 3: General Data/Specifications
Frame Specifications
Table 1 Frame Specifications
Bearings and Running Gear
Lubrication System
Cylinder Nameplates
Fi Gu Re 4 Cylinder Nameplate
Table 3 Lubrication System
Piston Head End and Crank End Clearance
Cylinder Sizes, Bores, Piston Diameters, Clearance and Weight
Piston Ring and Packing Ring Clearances
Fastener Torque Values
Table 5 Piston Ring and Packing Ring Clearances
Ta Ble 6 Pressure Packing Ring Clearances
Fastener Torquing
Fi Gure 5 Torque Wrench with Adapter at any Angle Except 90° Right Angle
Fi Gure 6 Torque Wrench with Adapter at Right Angle (90°)
Hold down Bolting
Balance Weights
Fi Gu Re 7 Maximum out of Balance Weight of Opposing Throws
Chapter 4: Installation
Access and Safety
Vents and Drains
Secure the Skid and Foundation (Sub-Base)
Skid Leveling and Alignment
Compressor Frame Leveling
Alignment
Fi Gu Re 8 Sketch Description of Misalignment
Figure 9 Dial Indicator Arrangement
Maximum Allowable Drive Train Misalignment
Driver to Compressor Free Coupling Alignment
Compressor Crankshaft End Thrust Clearance
Skid Hold-Down Bolting
Recommended Bolt Size/Torque
Bolting Requirements
Bolt/Fastener Tightening
Piping
Process Gas Piping
Lubricating Oil Piping and Tubing
F Ig Ur E 10 Inlet Strainer
Compressor Valves
Chapter 5: Operation
Maximum Allowable Working Pressure (MAWP)
Rated Discharge Pressure
Cylinder Discharge Temperature Shutdown Settings
Shut down Setting Recommendations
Discharge Temperature Calculations
Cylinder Temperature Shutdown Setting/Formula
Table 17 Discharge Temperature Calculations
Compressor Relocation or Reapplication
Table 18 Cylinder Discharge Formula
Compressor Frame and Cylinder Information
Filling Crankcase Sump
Pre Lube Frame
Crankcase Oil Level
Cylinder Lubricator System Priming
Compressor Reapplication or Relocation Checklist
Initial No-Load Rotational Test Run
Initial Load Run
Operate the Compressor
F Ig Ur E 11 Piping Schematic
Start the Compressor
Stop the Compressor
Chapter 6: Lubrication
Frame and Running Gear Lubrication
F Ig Ur E 12 Frame and Running Gear Lubrication System
Pressure Regulating Valves (PRV)
F Ig Ur E 13 GE Oil Filter Standard 1-105292
Table 19 GE Oil Filter Upgrade
Table 20 PRV Size, Part Number and Spring Rating and Information
Disassemble the PRV
Inspect the PRV
Re-Assemble the PRV
F Ig Ur E 14 PRV Assembled and Exploded Parts Illustration
Crankcase Lubricant Selection
Oil Viscosity
Table 21 Oil Operating Temperature Vs. SAE Viscosity
Non-Lube Cylinder Applications
Cylinder Lubrication System
Table 22 Lowest Ambient Temperature Vs. SAE Viscosity
System Installation
Entrapped Air Removal
Setup and Adjust Lubricator Pump
New Compressor Start-Up
Fi Gu Re 15 Typical Lubricator Pump with Plunger Shown at Max Stroke/Flow
Cylinder Wall Oil Film Wipe Test
Guideline for Oil Film Wipe Test Results
Cylinder Lubrication Flow Rate and Cycle Indicator
Rupture Disks
Figure 16 Rupture Assembly
Digital Cylinder Lube No-Flow Devices
Table 23 Part Numbers for Atmospheric Rupture Assemblies
Install Kenco NFS-3 No-Flow Switch
Fi Gu Re 17 Kenco NFS-3 No-Flow Switch
F I Gur E 18 DNFT-LED Switch Assembly, with Magnetic Housing Assembly
Table 24 Cylinder Lubricants
Chapter 7: Vibration
Types of Vibration
Mechanical
Inertia Unbalance
Pressure Pulsations
Torsional Vibration
Vibration Amplitude Versus Frequency
F I Gur E 19 Vibration Amplitude Versus Frequency Chart
Chapter 8: Maintenance
Component Weights
Frame and Frame Components
Table 25 Approximate Frame and Crosshead Guide Component Weights
Preventive Maintenance
Record Keeping
Oil Analysis
Cleanliness
Inspect Gaskets and O-Rings
Recommended Maintenance
Daily Maintenance Checklist
Monthly Maintenance Checklist
Quarterly Maintenance Checklist
Semi-Annual Maintenance Checklist
Annual Maintenance Checklist
Optional VVCP Assembly Capacity Control
Adjust the Variable Volume Clearance Pocket (VVCP) Assembly
Fi Gu Re 20 Typical Variable Volume Clearance Pocket Installed
Fi Gu Re 21 Effective Rod Extension: Amount Pocket Is Open
Table 26 VVCP Added Clearance Volume, Travel and Percent
Table 27 List of Compressor Conditions
F I Gur E 22 VVCP Flange Lubrication Fitting and Threads
Connecting Rod Inspection Sheet - H Frame
Chapter 9: Troubleshooting
Table 28 Troubleshooting Chart
Appendix A: H Series Tools
Index
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Parts
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H 301/302 Series Frame/Running Gear Assembly
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Fastener Torque Values
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GE Oil & Gas
High speed reciprocating compressors
H301 and 302 series operating manual
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Table of Contents
Troubleshooting
Chapter 9: Troubleshooting
121
Table 28 Troubleshooting chart
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